Transforming a VW T5 into a fully functional campervan is a rewarding project – and here at Kinmel Campers in Rhyl, North Wales, we’ve just completed another standout build that highlights what’s possible when practicality meets craftsmanship.
In this blog, we’ll walk you through the full scope of this exciting VW T5 full campervan conversion, which included:
- Pop-top roof
- Custom hand-built kitchen
- Diesel heater
- Rock and roll bed
- 240V electric hookup
- Full insulation and carpet lining
- Passenger seat swivel base
- Flooring and lighting
- Internal electrics and leisure battery system
Whether you’re planning your own T5 conversion or just curious about the process, this detailed breakdown will show you how to turn a standard van into a self-contained home on wheels.
First Steps: Stripping and Preparing the VW T5 Interior
As with any full camper conversion, we began by stripping out the interior completely. This allowed us to inspect the condition of the shell, prep surfaces for insulation, and route electrics cleanly without compromise.
We used this stage to:
- Soundproof the panels
- Add thermal insulation
- Install battens for fixing points
- Plan cable runs and system layouts
All wiring for the lighting, sockets, switches, and future accessories was installed behind the lining for a clean, professional finish.
High-Spec Flooring Built to Last
The flooring is more than just visual – it’s the foundation of the van. Our system included:
- Sound-deadening base layer
- Thermal insulation for warmth and condensation control
- Marine-grade plywood floor base
- Non-slip, easy-to-clean commercial-grade vinyl finish
This flooring offers durability, style, and a comfortable underfoot feel – essential for long-term use.
Rock and Roll Bed – Travel & Sleep in Safety
We fitted a crash-tested rock and roll bed that doubles as a rear travel seat. Key features included:
- M1-certified safety testing
- Durable metal frame with locking mechanisms
- Integrated seatbelts
- Cushions matched to the interior trim
This bed provides safe seating for passengers during transit and easily folds flat for a two-person sleeping space.
Hand-Built Campervan Kitchen – Tailored Perfection
Every inch of the interior space counts, so our workshop crafted a custom kitchen unit by hand. It was shaped to fit the van’s layout and included:
- A 2-burner gas hob
- Stainless steel sink with electric pump
- Fresh and waste water containers
- Soft-close drawers and cupboards
- Edge-trimmed worktop for durability
We also built a concealed gas locker with proper ventilation and a secure regulator system.
Pop-Top Roof – Stand Tall and Sleep High
A key feature of this conversion was the addition of a pop-top roof, transforming the usable space inside the van. This upgrade included:
- Lifting fibreglass roof shell
- Waterproof, breathable canvas sides
- Zip-up mesh windows with blinds
- Colour-coded paintwork
- Future-ready for optional roof bed installation
The pop-top makes a huge difference to headroom and ventilation, especially when cooking or spending extended time inside the van.
Diesel Night Heater – Year-Round Comfort
We fitted a compact, high-efficiency diesel heater to provide heat during colder seasons. This system is fully independent from the main vehicle heating and includes:
- Programmable digital controller
- Thermostatic temperature control
- Direct feed from diesel tank
- Safe venting to the outside
With minimal power usage and quiet operation, this upgrade keeps the camper comfortable all year round.
Full Carpet Lining and Insulation
Once the structural upgrades were in place, we turned our attention to the walls, ceiling, and doors. These were fully insulated and then lined with professional 4-way stretch carpet.
Benefits include:
- Improved sound and heat insulation
- Eliminated condensation
- Smart, clean appearance
- Seamless joins and contours
Every cut was measured and trimmed by hand to create a showroom-quality finish.
Campervan Electrics – Hookup and Off-Grid Systems
This VW T5 received a full campervan electrical setup, with both 240V hookup and 12V leisure systems.
We installed:
- External 240V hookup inlet
- RCD consumer unit for safety
- Dedicated leisure battery
- Split charge relay to charge battery while driving
- 12V sockets and USB ports
- LED lighting
- Control panel with voltmeter and fuses
This setup allows for campsite connections or off-grid camping — giving the customer complete flexibility.
Double Passenger Swivel Seat
To increase usable interior space, we installed a double passenger swivel base, allowing the front bench seat to rotate and face the rear.
This created:
- A sociable lounge area when parked
- Extra seating for meals or games
- More functional kitchen access
The base includes a locking system for safe travel and smooth movement.
Interior Lighting, Switches & Charging Ports
We added zoned LED lighting throughout the interior for function and ambience. Each area has its own switch, and the main panel allows easy access to:
- Light controls
- Battery level monitor
- USB ports
- 12V and 240V sockets
This makes charging devices, cooking, and relaxing simple and efficient.
The Finished Build – Road Ready & Adventure Proof
After several weeks in the workshop, this VW T5 was ready to roll out with:
- Sleeping for 2 (plus future roof bed)
- Cooking facilities
- Mains and off-grid electrics
- Diesel heating
- Ample storage
- Comfortable travel seating
- Fully finished interior with lighting and trim
Whether it’s a long weekend in Snowdonia or a month exploring Scotland, this van is now a true home on wheels.
Why Choose Kinmel Campers for Your VW T5 Conversion?
Located in Rhyl, North Wales, we’re specialists in bespoke campervan builds — particularly Volkswagen Transporter conversions. Here’s why customers choose us:
✅ Over 700 campervans worked on
✅ 30+ years of experience
✅ Fully equipped workshop
✅ Mobile welding and repair services
✅ Transparent pricing and honest service
✅ No-pressure quotes – ever
👉 Contact Us Today to talk about your T5 campervan project.
Ready to Start Your VW T5 Campervan Conversion?
If you’re sitting on a VW T5 and dreaming of road trips, now’s the time to make it a reality. Whether you want a full build like this or just want to get started with the essentials, we can help.
Popular upgrades to begin with:
✔ Windows and lining
✔ Bed and electrics
✔ Kitchen units
✔ Roof installation
✔ Awnings and storage
📍 Based in Rhyl – serving North Wales and beyond
📞 Call us on: 01745 771 231
📧 Email: info@kinmelcampers.co.uk
🌐 Visit: https://kinmelcampers.co.uk
Related Services
- Campervan Welding & Rust Repairs
- Awnings & Outdoor Gear
- Japanese Campervan Imports
- Contact Kinmel Campers
Final Thoughts
This VW T5 full campervan conversion is proof of what’s possible with careful design, expert craftsmanship, and a passion for the campervan lifestyle. Whether you want a weekend warrior or a full-time home on wheels, we’re here to bring your dream build to life.
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