Transit Campervan Welding. At Kinmel Campers, we’re known across North Wales for our professional campervan welding services. One recent project showcased exactly why so many campervan owners trust us when the rust gets real. This job involved a severely rotten Ford Transit campervan that arrived at our workshop in desperate need of structural repairs to pass its MOT Failure.
The Problem: Rotten Sills & Structural Rust on a Transit Campervan
The Ford Transit is a popular base for campervan conversions, but older models are notorious for rust — especially around the sills, arches, and floor pan. This particular 1996 Transit had already undergone a basic conversion and was fitted out inside, but the structural rust underneath had been left to fester. On inspection, we found severe rot throughout the transit.
This wasn’t just surface rust. This van had holes, flakes, and very soft edges – making it unsafe to drive and would not pass its MOT.
Step 1: Free Campervan Inspection and Quotation
We started the process with our Free Campervan Inspection Service, where we:
- Lifted the van and inspected all welding points
- Documented all corrosion areas with photographs
- Gave a full breakdown of welding needs
- Quoted the work clearly with no hidden costs
This is part of our standard process. We believe in full transparency, and it’s why we’ve built such a strong reputation for campervan repairs in North Wales.
Step 2: Cutting Out the Rot
Before any new steel could be added, the Transit had to be stripped back. We:
- Cut out all rotten sections of sill and floor
- Cleaned surrounding areas to bright metal
- Treated remaining areas with rust neutraliser
This left a clean, solid surface ready for professional campervan welding work.
Step 3: Rebuilding With New Steel
Once prepped, we fabricated custom steel panels to replace the corroded areas.
Every weld was seam-stitched, ground smooth,and painted with underbody sealant to ensure longevity.
Step 4: Finishing Touches and Safety
To finish, we:
- Reinstalled the step trims and undertrays
- Applied cavity wax inside the new sills
- Gave the vehicle a post-weld safety inspection
- Supplied photos for the customer’s records
The Transit was now structurally sound and ready for years more use. Not only that, but it looked the part again underneath – a huge transformation from the corroded shell that first rolled in.
Why Choose Kinmel Campers for Welding Work in North Wales?
We offer professional campervan welding services to clients across Rhyl, Prestatyn, Conwy, Llandudno, Bangor, and beyond. Here’s what sets us apart:
- Over 30 years experience
- Full MOT-compliant structural welding
- No-nonsense quotes & honest advice
- Quality materials & long-lasting finishes
- Free campervan inspections – no pressure
We’re campervan owners ourselves, and we care about your van like it’s our own.
Book Your Free Welding Inspection Today
If you own a Transit, Vivaro, VW, or Japanese import with signs of rust, don’t wait until it’s too late. Book a free inspection today at our Kinmel Bay workshop:
👉 Free Campervan Inspection
👉 Welding Services
Or call us on 01745 771 231 to speak to a real technician.
We specialise in making old campers strong, safe, and adventure-ready once again.
