At Kinmel Campers, we specialise in Ford Transit Custom rust removal and respray, helping owners across North Wales keep their vans in top condition. Whether you’re using your Transit Custom as a workhorse or a campervan, protecting its bodywork from rust is essential.
This recent job involved a Transit Custom with surface corrosion on the lower side panels. We carried out a full rust removal, rust treatment, and professional respray – restoring the van to showroom quality.
Why Rust Removal is So Important for Ford Transit Custom Vans
Rust isn’t just an eyesore – it spreads. The Transit Custom is a brilliant van, but like most vehicles, it’s vulnerable to corrosion if the paint is chipped or the metal is exposed to moisture and salt.
Left untreated, rust can:
- Eat through panels and seams
- Fail an MOT
- Reduce resale value
- Spread to structural areas
That’s why we offer a specialist Ford Transit Rust removal and Respray that goes beyond surface fixes to stop corrosion at the source.
Our Rust Removal & Respray Process – Step-by-Step
We don’t cut corners. Every rust repair we carry out follows a structured process to ensure quality and long-lasting results.
1. Full Inspection
We start with a thorough visual and physical inspection. On this Transit Custom, we checked for rust behind trims, near the arches, and around the sills and seams.
2. Grinding and Rust Removal
The rusted sections were mechanically ground down well past the affected area to ensure all corrosion was removed. This gives us a clean base to work from.
3. Rust Treatment
Next, we applied a professional-grade rust inhibitor to the bare metal. This chemically neutralises any trace amounts of corrosion and prevents it from coming back.
4. Surface Prep
We filled and smoothed the area, then applied a primer to ensure perfect paint adhesion. Masking was used to protect the surrounding panels.
5. Colour-Matched Respray
The van was then resprayed using high-quality, factory-matched automotive paint. We finished with a protective clear coat to shield the repair from UV and weather damage.
The Results – A Van That Looks Brand New
The result was stunning. The rust was completely removed, the panels were smooth, and the paint blended perfectly with the original finish. The customer couldn’t believe the transformation.
“Absolutely brilliant work. The rust has gone, and the van looks brand new. Highly recommend Kinmel Campers!”
Why Choose Kinmel Campers?
We’re not just any garage — we’re campervan and van conversion specialists with over 30 years of combined experience in welding, bodywork, and mechanical repairs.
What sets us apart:
- ✅ All rust repair work carried out in-house
- ✅ Genuine attention to detail
- ✅ Honest advice with no pressure
- ✅ Trusted by tradespeople and campervan owners alike
More Than Just Rust Repairs
If you’re restoring a van or preparing it for a camper conversion, Kinmel Campers can help. We provide a full range of services, including:
- Welding & Fabrication: From sill repairs to full structural welding.
- Campervan Conversions: Professionally designed interiors with electrics, insulation, and furniture.
- Diesel Heater Installation: Stay warm year-round with efficient heating.
- Mechanical & MOT Prep: Keep your van road-legal and reliable.
Everything we do is designed to be practical, durable, and affordable – tailored to real van owners’ needs.
Common Rust Areas on the Transit Custom
The Ford Transit Custom is known for developing rust in key spots, especially in the UK climate. We often treat:
- Lower door panels
- Sills and wheel arches
- Rear doors
- Underbody seams
- Behind mud flaps and plastic trim
If you notice bubbling paint, blistering, or even flaking underneath — get it checked sooner rather than later.
How to Prevent Rust After Respray
After your rust repair and respray, there are a few things you can do to keep your van protected:
- Wash regularly – especially during winter
- Apply wax or sealant every 3–6 months
- Touch up paint chips as soon as possible
- Use underseal or rustproofing sprays on the underside annually
We offer optional underbody treatments too – just ask during your inspection.
Book Your Ford Transit Custom Rust Repair
If your Transit Custom has signs of rust, don’t wait for it to spread. Our friendly team is here to help you restore your van properly and affordably Ford . We’re based in Rhyl and welcome customers from across North Wales, Cheshire, Wirral and beyond.
📍 Kinmel Campers – North Wales’ Trusted Van Specialists
🛠️ Unit 1, Tir Llwyd Enterprise Park, Kinmel Bay, Rhyl, LL18 5JZ
📞 Phone: 07376 065464
📧 Email: kinmelcampers@gmail.com
🌐 Website: https://kinmelcampers.co.uk
📅 Book a free rust inspection here
