At Kinmel Campers, we specialise in restoring vans to a factory-standard finish, ensuring not only visual improvement but also structural integrity that lasts.

Assessing the Damage

The first stage in any repair like this is a full inspection. In this case, the sill showed:

• Severe rust penetration
• Distorted and weakened metal
• Previous wear compromising structure
• Internal corrosion spreading along seams

This isn’t just cosmetic damage — the sill is a load-bearing structural component. If left untreated, it can lead to further deterioration across the chassis.

Preparing the Area

Before any welding work could begin, the damaged section needed to be properly prepared.

We started by:

• Removing all rusted and weakened metal
• Grinding back to clean, solid material
• Exposing the full extent of the corrosion
• Cleaning surrounding areas to prevent contamination

This stage is critical. Cutting corners here results in poor weld quality and future failure — something we never compromise on.

Rebuilding the Structure

Once the damaged metal was removed, the next step was to rebuild the sill using a precision prefab repair section.

To ensure a perfect fit:

• The surrounding metal was reshaped back to its original profile
• Alignment was carefully adjusted
• The repair panel was test-fitted multiple times

This ensures the repair integrates seamlessly — not just visually, but structurally.

Welding the Sill

With everything aligned, we moved on to welding.

Our approach focuses on:

• Strong, consistent weld penetration
• Maintaining original structural strength
• Avoiding heat distortion
• Creating a clean, durable finish

Each weld is carefully placed to replicate factory strength while ensuring long-term durability.

This isn’t quick patchwork — it’s proper structural restoration.

Finishing & Protection

Once the welding was complete, the sill was:

• Fully dressed and smoothed
• Checked for strength and consistency
• Prepared for protection

Although the customer requested a more minimal finish, we never send out exposed bare metal.

To protect the repair, we applied:

• Anti-corrosion treatment
• Protective coating
• Sealing to prevent moisture ingress

This ensures the repair lasts and prevents the same issue from returning.

Why Proper Sill Repair Matters

A lot of van repairs on the market focus purely on appearance. The problem is — cosmetic fixes don’t solve structural issues.

A properly repaired sill:

• Restores structural integrity
• Improves safety
• Prevents further corrosion spread
• Maintains vehicle value

Done incorrectly, it can lead to:

• MOT failures
• Increased repair costs later
• Structural weakness

That’s why we always approach these jobs with a long-term mindset.

The Result

The finished repair brought this Volkswagen Crafter sill back to life:

Structurally sound
Clean, professional finish
Protected against future corrosion
Built to last

Most importantly, the repair blends seamlessly into the vehicle — exactly how it should be.

Looking After Your Van

If you’re starting to notice:

• Bubbling paint
• Rust along the sill
• Soft or weakened metal

It’s best to act early.

Catching these issues sooner:

• Reduces repair costs
• Prevents structural damage
• Keeps your van on the road longer

Need a Repair?

At Kinmel Campers, we specialise in:

• Van bodywork repairs
• Welding and fabrication
• Campervan conversions
• Structural restoration

Whether it’s minor corrosion or major damage like this, we’ve got the expertise to bring your van back to life.

Final Thoughts

This Volkswagen Crafter sill repair welding is a perfect example of why proper workmanship matters. It’s not just about making it look good — it’s about restoring strength, safety, and longevity.

If you want repairs done properly, not patched up, you’re in the right place.

The post Volkswagen Crafter Sill Repair & Welding – Restoring Structural Integrity appeared first on Kinmel Campers.

In this project, we supplied and professionally fitted a Volkswagen Caddy California pop top roof, complete with full colour coding to match the vehicle body for a seamless, factory-style finish.

The Volkswagen Caddy is one of the most popular compact vans for camper conversions in the UK, offering the perfect balance between everyday practicality and weekend adventure capability. However, one of its main limitations is interior height — which is exactly where a pop top roof transforms the vehicle.

By installing a pop top, this Caddy has been upgraded to provide:

• Increased standing room inside the van
• Additional sleeping space
• Improved ventilation and usability
• A true camper experience without compromising drivability

At Kinmel Campers, our goal is always the same — to deliver conversions that not only function perfectly but also look like they belong on the vehicle from factory.

Initial Assessment & Planning

Before any physical work begins, every pop top installation starts with careful assessment and planning.

With a vehicle like the Volkswagen Caddy, precision is critical. Unlike larger vans, there is less margin for error, meaning every measurement, cut, and installation point must be exact.

During this stage, we:

• Assessed the roof structure and condition
• Identified reinforcement points
• Confirmed compatibility with the selected pop top system
• Planned the cut-out area for optimal positioning and strength

This stage ensures that the installation will not only fit correctly but also maintain the structural integrity of the vehicle long-term.

Roof Preparation & Marking Out

Preparation is one of the most important stages of any pop top installation — and one that separates a professional job from a poor one.

The roof was carefully:

• Measured and marked to exact specifications
• Masked to protect the surrounding paintwork
• Checked multiple times before any cutting began

Accuracy here is essential. Even a slight misalignment can lead to:

• Poor fitment
• Water ingress issues
• Structural weaknesses
• A visibly uneven finish

By taking the time to prepare thoroughly, we ensure a clean, precise cut and a perfect foundation for the installation.

Precision Roof Cutting

Cutting into a vehicle roof is one of the most critical moments in the entire process.

Once all measurements were confirmed, the roof aperture was cut with precision to match the pop top system requirements.

This step requires:

• Steady, controlled cutting
• Attention to structural support areas
• Clean edges to allow proper sealing and bonding

After cutting, all exposed edges were treated and prepared to prevent corrosion and ensure long-term durability.

This stage is where experience matters most — it’s not just about cutting a hole, it’s about doing it in a way that maintains strength, safety, and finish quality.

Structural Reinforcement & Frame Installation

Once the roof opening was completed, the next step was installing the structural reinforcement frame.

This is a crucial part of the process, as removing a section of the roof can affect the vehicle’s rigidity if not properly reinforced.

We installed a high-quality frame designed specifically for the Volkswagen Caddy, ensuring:

• Structural integrity is fully maintained
• Load distribution remains correct
• The pop top system has a secure mounting base

This reinforcement allows the vehicle to retain its strength while supporting the new roof system safely and effectively.

Pop Top Installation & Sealing

Pop Top Installation Services

With the structure prepared, the pop top roof itself was fitted.

This involved:

• Carefully positioning the pop top unit
• Securing it to the reinforcement frame
• Applying professional-grade bonding and sealing materials
• Ensuring full weatherproofing

A properly installed pop top must be completely watertight. Any compromise at this stage can lead to leaks, which is why we use only proven methods and materials.

Every seal is checked, and the entire system is fitted to ensure:

• No water ingress
• Long-term durability
• Smooth operation of the pop top mechanism

Surface Preparation for Colour Coding

To achieve a truly premium finish, we don’t just install the pop top — we integrate it visually with the vehicle.

The pop top roof was prepared for painting, which included:

• Thorough cleaning and degreasing
• Surface sanding for paint adhesion
• Application of primer to create a uniform base

Proper preparation is essential for achieving a high-quality paint finish that will last over time without peeling or fading.

Professional Colour Coding

Colour coding is what transforms a pop top from an obvious aftermarket addition into a seamless part of the vehicle.

For this Volkswagen Caddy, the roof was professionally painted to match the original body colour.

This process involved:

• Matching the exact paint code of the vehicle
• Applying multiple layers for depth and durability
• Finishing with a high-gloss clear coat

The result is a roof that blends perfectly with the rest of the van, giving it a clean, factory-style appearance.

This level of finish is what sets high-end conversions apart from basic installations.

Refinement & Final Assembly

Once the paintwork was complete, the pop top was reassembled and checked in detail.

This stage included:

• Final alignment checks
• Inspection of seals and bonding
• Testing the opening and closing mechanism
• Cleaning and finishing touches

Attention to detail here ensures everything not only looks right but functions perfectly.

Final Result

The finished Volkswagen Caddy now features a fully integrated pop top roof that enhances both functionality and appearance.

The benefits of this upgrade are immediately clear:

• Increased interior space and comfort
• Additional sleeping capability
• Improved usability for camping and travel
• A sleek, professional finish that matches the vehicle perfectly

From the outside, the colour-coded roof blends seamlessly with the bodywork. From the inside, the added space completely transforms the experience of using the van.

Why Choose Kinmel Campers for Pop Top Installations?

Pop top installation is not a job that should be rushed or done without experience. It requires precision, knowledge, and attention to detail at every stage.

At Kinmel Campers, we specialise in delivering high-quality camper conversions and upgrades, with a strong focus on craftsmanship and finish.

When you choose us, you benefit from:

• Professional supply and installation
• Precision cutting and structural reinforcement
• Fully weatherproof and durable fitting
• High-quality paintwork and colour coding
• A factory-level finish

We treat every vehicle as if it were our own, ensuring the final result meets the highest standards.

The Importance of Professional Installation

A pop top is one of the most valuable upgrades you can make to a camper — but only when installed correctly.

Poor installations can lead to:

• Leaks and water damage
• Structural issues
• Poor aesthetics
• Reduced vehicle value

By choosing a professional installation, you’re investing in:

• Longevity
• Safety
• Performance
• Resale value

This is why so many customers trust Kinmel Campers with their builds.

Looking to Add a Pop Top to Your Volkswagen Caddy?

If you’re considering upgrading your van with a pop top roof, we can help you every step of the way — from supply to installation and finishing.

Whether you’re building a full camper or simply want to increase space and usability, a professionally installed pop top is one of the best upgrades you can make.

At Kinmel Campers, we offer:

• Volkswagen Caddy pop top installations
• Colour coding and paint matching
• Full camper conversion services
• Bespoke builds tailored to your needs

Start Your Project with Kinmel Campers

Ready to transform your van?

Get in touch with Kinmel Campers today to discuss your Volkswagen Caddy pop top installation and take the next step towards your perfect camper.

“Get a Quote for Your Pop Top Installation”

The post Volkswagen Caddy California Pop Top Installation & Colour Coding by Kinmel Campers appeared first on Kinmel Campers.

Rather than carrying out temporary fixes, we completed a full structural rebuild, ensuring this motorhome is now solid, reliable, and ready for years of use. More importantly, every repair was done properly — not just cosmetically.

Project Overview

This Talbot Express motorhome arrived with clear signs of structural deterioration, particularly around the front end and underbody.

Unlike smaller vans, motorhomes carry more weight and stress across the chassis. Therefore, corrosion in these areas quickly becomes a serious issue.

The customer wanted the vehicle restored correctly, not patched up. The goal was simple:

• Make the motorhome structurally sound
• Eliminate all corrosion issues
• Prepare it for long-term reliability

On inspection, we identified corrosion across:

• Engine mount and chassis sections
• Front steps and sills
• Inner arches and front panel areas

These are common failure points on Talbot Express motorhomes and require proper metalwork — not filler or surface repair.

As expected with vehicles of this age, corrosion had affected:

• Chassis mounting points
• Engine mounts area
• Front steps and sills
• Inner arches and wing structures

This wasn’t cosmetic — it was structural decay, meaning the van would continue to deteriorate without proper intervention.

Work Completed – Full Structural Restoration

Engine Mount & Chassis Welding

We started with the most critical area — the chassis and engine mount section.

This area supports the drivetrain and absorbs constant vibration and load. If it weakens, the entire vehicle becomes unsafe.

We carried out:

• Full removal of corroded metal
• Fabrication of new structural sections
• Precision welding to restore strength

Every repair was done to ensure long-term durability, not just to pass inspection.

Front End Restoration – Steps, Sills & Panels

Next, we moved to the front structure where corrosion had spread across multiple areas.

We repaired and rebuilt:

• Front steps
• Outer and inner sills
• Lower front panels
• Structural joins between panels

These areas are highly prone to rust due to water ingress and trapped moisture.

Instead of patching, we:

• Cut out all affected sections
• Replaced with new metal
• Fully rebuilt the structure

This ensures strength and longevity.

Inner Arches & Structural Reinforcement

The inner arches are a key structural component, especially on heavier motorhomes.

We rebuilt these areas to:

• Remove all hidden corrosion
• Restore structural integrity
• Prevent future moisture damage

This step is often skipped in cheaper repairs, but it is essential for long-term reliability.

Bodywork Repair & Correction

During the process, we uncovered previous poor repair work, including:

• Excessive filler use
• Weak panel preparation
• Inconsistent finishing

We stripped everything back and corrected it properly.

Paint Preparation

Once the structural work was complete, the motorhome was fully prepared for paint.

This included:

• Panel smoothing and correction
• Full masking and preparation
• Primer application where required

At this stage, the vehicle is structurally sound and visually ready for final finishing.

Technical Insight – Why Proper Motorhome Welding Matters

This is where most restorations go wrong.

Why Structural Welding Must Be Done Properly

Motorhomes like the Talbot Express rely heavily on their chassis for strength.

Poor welding leads to:

• Structural weakness
• MOT failures
• Safety risks
• Ongoing corrosion

At Kinmel Campers, we:

• Remove all rust completely
• Use correct thickness steel
• Ensure proper weld penetration
• Protect all repaired areas

This ensures the repair lasts — not just looks good.

Why Talbot Express Motorhomes Rust in These Areas

These vehicles commonly suffer from:

• Water traps in sills
• Poor drainage design
• Moisture build-up in arches
• Age-related metal fatigue

Over time, this leads to serious structural damage if not addressed properly.

Why Previous Repairs Often Fail

We regularly see:

• Filler used instead of metal repair
• Thin patch welding
• Rust left behind
• No proper sealing

These repairs fail quickly and often cost more to fix properly later.

That’s why we always rebuild from solid metal.

Benefits of This Motorhome Restoration

Structural Safety Restored

The motorhome is now:

• Solid and structurally sound
• Safe for road use
• Ready for MOT standards

Increased Vehicle Value

A properly restored Talbot Express motorhome:

• Holds higher value
• Attracts better buyers
• Stands out from poorly repaired vehicles

Long-Term Reliability

Because all corrosion was removed and replaced properly:

• Repairs will last
• Future issues are reduced
• The owner avoids repeat costs

Ready for Future Use

With the structure complete, the motorhome is now ready for:

• Travel and touring
• Interior upgrades
• Long-term ownership

Common Problems with Talbot Express Motorhomes

Why Talbot Express Motorhomes Suffer from Rust

These vehicles commonly experience:

• Corroded sills
• Weak arches
• Rusted chassis sections
• Step and entry corrosion

This is due to age, design, and moisture exposure.

Why Cheap Welding Repairs Fail

Lower-cost repairs often:

• Don’t remove all rust
• Use weak patching methods
• Fail under stress
• Lead to repeated issues

In most cases, you end up paying twice.

Why Filler Is Not a Solution

Filler should never replace structural repair.

It:

• Cracks over time
• Traps moisture
• Hides serious problems

Proper metalwork is always required.

If you’re considering similar work, explore:

• Campervan welding & structural repairs
• Underbody protection & rust prevention
• Full campervan conversions

Why Choose Kinmel Campers

At Kinmel Campers, we focus on doing things properly.

We don’t cut corners, and we don’t carry out temporary fixes.

We:

• Repair motorhomes to a high standard
• Focus on long-term durability
• Use proper structural techniques
• Deliver work that lasts

That’s why customers trust us with full restorations.

Book Your Motorhome Repair

If your motorhome is showing signs of rust or structural wear, it’s best to act early.

Book a free inspection
Get a proper quote
Visit our North Wales workshop

We’ll assess your vehicle honestly and recommend the right solution.

We specialise in Talbot Express restoration, structural repairs, and full campervan rebuilds across North Wales.

From chassis welding to full structural rebuilds, our Talbot Express restoration services are built to last

We’ll assess your van honestly and recommend the right solution.

The post Talbot Express Restoration – Full Structural Rebuild, Chassis Welding & Rust Repair appeared first on Kinmel Campers.

Front Brake Caliper Replacement – Safety First

To begin with this VW T5 underseal , we removed the worn front brake components. As you can see, the existing caliper showed clear signs of wear, which directly impacts braking performance.

Over time, a failing caliper can:

• Cause uneven brake pad wear
• Reduce stopping power
• Create excessive heat in the braking system

Therefore, maintaining a reliable braking setup is essential, especially for campervans used on long journeys.

New Caliper Installation

Next, we prepared a brand-new front caliper for installation. We always use quality components to ensure long-term performance and reliability.

We then fitted and aligned the new caliper with precision. As a result, the system now delivers:

• Even brake pressure
• Smooth operation
• Consistent performance

Completed Brake Setup

Once everything was in place, we tested the braking system thoroughly. As expected, the setup now provides strong, responsive braking, giving the customer full confidence on the road.

Underbody Inspection & Preparation

After completing the brake work, we lifted the van to inspect the underside. At this stage, we checked for rust, wear, and any areas needing attention.

This step ensures we apply protection correctly and achieve long-lasting results.

Cleaning & Surface Preparation

Before applying underseal, we cleaned and prepared the entire underside. First, we removed dirt, debris, and loose rust. Then, we ensured all surfaces were ready for proper adhesion.

Without proper preparation, underseal simply won’t last — so this step is critical.

Applying Underseal Protection

Next, we applied a high-quality underseal across the chassis and key structural areas. This coating creates a durable barrier against harsh conditions.

As a result, the van now has protection from:

• Road salt
• Moisture
• Dirt and grime

Fully Protected Underside

Once the application was complete, the transformation was clear. The underside now has a clean, fully protected finish.

In addition, we coated all key components, including suspension and structural areas, to maximise durability.

Why Undersealing Matters

In the UK, weather conditions can quickly lead to corrosion. Therefore, undersealing plays a crucial role in protecting your vehicle.

It helps to:

• Prevent rust and corrosion
• Extend the lifespan of the vehicle
• Protect structural components
• Maintain resale value

Final Result

In the end, this VW T5 now benefits from both improved safety and long-term protection. Not only does it have a brand-new front brake caliper, but it also features a fully protected underside.

Most importantly, the customer left extremely happy, knowing their van is now safer, stronger, and built to last.

Need Work Done on Your Campervan?

Whether you need mechanical repairs, protection work, or a full conversion, we make sure every job meets a high standard.

So, if you want your van ready for the road and future adventures, get in touch with Kinmel Campers today.

The post VW T5 Front Caliper Replacement & Full Underseal Treatment appeared first on Kinmel Campers.

Whether your vehicle is used for regular UK road trips or rugged off-grid exploring, proper undersealing defends against rust, salt, and general wear from the roads. In this blog, we’ll walk you through the process — and explain why undersealing is an essential step for any serious campervan owner.

Step 1: Thorough Cleaning and Rust Removal

To begin with, we raised the vehicle and started a meticulous deep clean of the underside. This step is crucial. Skipping proper preparation can result in the underseal failing to bond effectively, making it a waste of time and money.

We used wire wool drill attachments to clean larger surfaces and break down any flaky rust. Then, for the more awkward areas, we got in by hand to make sure every inch was properly treated. This isn’t just a once-over — it’s a full prep stage that lays the foundation for effective long-term protection.

After the cleaning process, we closely inspected the entire undercarriage to confirm it was free from debris and suitable for coating. Only then did we move on to the next step.

Step 2: Professional Underseal Application

Once cleaned, it was time to apply our professional-grade underseal. This isn’t your average can of spray paint — we use commercial-grade products designed specifically for British road conditions, including winter salt, water spray, and stone chips.

The product offers:

• Long-lasting corrosion protection
• Impact resistance from stones and road grit
• Water and salt repellent finish
• Reduced road noise for a quieter cabin

Importantly, we carefully masked off critical components — such as the exhaust, brakes, and suspension mounts — to ensure a clean, targeted application. The result is a thick, even coat that acts as a long-term shield for the vehicle’s chassis.

Why Undersealing Is So Important for Campervans and Imports

You might be wondering — is undersealing really necessary?

The answer is yes, especially if you own a Japanese import such as a Toyota Alphard, Nissan Elgrand, or Mazda Bongo. These vehicles are built for Japanese climates and often arrive in the UK without any factory underseal. As a result, they are particularly vulnerable to corrosion from salt and moisture.

Even UK-built vans aren’t immune. Over time, factory coatings deteriorate. If you regularly drive along country roads, coastal areas, or camp in wet conditions, the underside of your vehicle will likely be exposed to:

• Road salt and grit, especially in winter
• Mud and moisture, which can sit for days
• Stone chips, damaging paint and exposing metal
• Undetected rust, leading to MOT failures

Therefore, getting a professional underseal service is one of the smartest preventative steps you can take.

What Vehicles Do We Underseal?

At Kinmel Campers, we work on a wide range of campervans, off-roaders, and imported vehicles. Undersealing is often included as part of a larger build or restoration, but we also offer it as a standalone service.

Here are just a few of the vans we regularly protect:

• Toyota Alphard / Vellfire
• Mazda Bongo
• Nissan Elgrand
• Volkswagen T5 / T6
• Ford Transit / Custom
• Land Rover Defender

This particular camper is undergoing additional conversion work, so this was just the first step in the process. We’ll be posting more updates as the project progresses.

How Long Does It Take?

A typical underseal job takes around a full working day, depending on the vehicle’s condition. If we discover heavy rust or hidden issues, we’ll always discuss options and provide a no-obligation quote.

Our service includes:

• Initial inspection
• Deep cleaning and rust removal
• Professional underseal application
• Clear photos before and after

We don’t cut corners — and we’re proud of the results we achieve.

Why Trust Kinmel Campers?

Unlike regular garages, we specialise in campervans and imports. That means we know where rust tends to appear and how to prevent it effectively.

Here’s why customers choose us:

Located in Rhyl, North Wales — ideal for customers across North Wales and the North West
In-depth knowledge of vans, Japanese imports, and full camper builds
Transparent pricing and honest advice
Friendly, experienced team who care about quality

Whether you’re booking a standalone underseal or combining it with a pop-top, full conversion, or campervan import, you can count on us for reliable work and great service.

The post Professional Underseal Service | Protecting Your Campervan for Years to Come appeared first on Kinmel Campers.

Are you considering a Land Rover Defender pop top roof conversion to boost comfort and adventure-readiness? At Kinmel Campers, we recently carried out this exact upgrade — pairing the new roof system with a diesel heater installation to deliver year-round usability. This build was all about enhancing the Defender’s legendary ruggedness while adding modern campervan functionality. By focusing on strength, insulation, and safety, we’ve turned this off-road icon into a versatile off-grid explorer.

From the moment it rolled into the shop, we knew this project would turn heads. The Defender is legendary for its durability—but not always for its creature comforts. Thankfully, this conversion changes everything.

Upgrading the Defender: Why Add a Pop Top?

Although the Land Rover Defender is a capable off-roader, its interior space is famously tight. That’s exactly why we fitted a custom-built pop top roof—to transform how the vehicle feels inside.

Once installed, the elevating roof allows:

• Standing headroom for improved interior usability
• Better airflow and light, especially during warm months
• Optional upper sleeping space, ideal for long-distance trips

Furthermore, instead of compromising the vehicle’s structure, we designed and fabricated the pop top with reinforced steel framing. This ensured the roof retained its original strength and safety. We then carpet-lined the roof interior in anthracite, blending seamlessly with the rest of the Defender’s finish.

Winter-Ready with a Diesel Heater

Next on the list was something we recommend to all-season adventurers: a diesel heater installation.

This compact, efficient heating system runs directly from the fuel tank, offering instant warmth without needing external hookups. More importantly, it allows the owner to:

• Stay cosy during cold nights
• Camp in all weather conditions
• Reduce condensation and moisture buildup

Because of its low energy draw and fuel efficiency, the heater is perfect for off-grid use. We placed the unit in a secure, low-profile location and routed ducting discreetly to warm the cabin evenly.

Quality in the Details

At Kinmel Campers, we take pride in every detail. For this project, that meant:

• Using high‑grade sealants and fixings to prevent future leaks
• Finishing the pop top’s interior with precision-trimmed carpet lining
• Pre-wiring LED lights inside the pop top and cabin for easy 12V integration

Everything was installed with care to ensure long-term durability, safety, and ease of maintenance. Additionally, our customer now has a solid foundation to build upon with further upgrades like solar or cabinetry—should they wish.

Built for Adventure – Year Round

Thanks to this setup, the Defender is now more than a weekend warrior—it’s a true all-season camper. Whether the goal is a spontaneous surf trip, a mountain getaway, or an overland expedition, this conversion offers:

• Expanded living space without increasing vehicle footprint
• Warmth and comfort during chilly UK nights
• A stylish, professional finish inside and out

Even better, the pop top and heater combo future‑proofs the vehicle, making it ready for longer trips and wilder locations.

Why Kinmel Campers?

Defenders are special vehicles—and they deserve a specialist’s touch. Our team brings years of campervan conversion experience to each project, and we tailor every build to suit both the vehicle and the vision of the customer.

By choosing Kinmel Campers, you’re choosing:

• In-house fabrication for structural strength
• Expert fitting of pop tops, heaters, and electrics
• Clear communication and honest advice from start to finish
• A North Wales workshop that genuinely cares about your build

Our team doesn’t just fit parts—we build journeys. And that’s what keeps our customers coming back.

Ready to Start Your Defender Camper Conversion?

Whether you want to camp off-grid, tackle Europe, or simply enjoy weekend escapes, we can help bring your Land Rover Defender to life.

Pop top roof conversions
Diesel heaters and winterisation
Off-grid setups and smart storage

Get in touch with us today to discuss your own Defender camper conversion—or visit kinmelcampers.co.uk to see more of our work.

Final Thoughts

This Land Rover Defender pop top roof conversion is a brilliant example of how subtle changes can make a massive impact. With the pop top and diesel heater installed, this vehicle now offers a whole new level of functionality and freedom—without losing the rugged character that made it legendary.

We’re proud of the result, and even prouder to help another customer hit the road with confidence.

The post Land Rover Defender Pop Top Roof Conversion with Diesel Heater Install appeared first on Kinmel Campers.

This Ford Transit Custom H2 is the perfect example.

At first glance, the customer wanted a straightforward set of upgrades:

• Pop-top roof supplied and fitted
• Rear seating installed
• New flooring laid
• Interior lighting added

But the moment we saw the van, we knew this wouldn’t be a standard Transit Custom pop-top installation. The H2 height completely changes how a pop-top can be fitted, how the structure behaves, and how much of the original roof can be safely removed. It required a very different approach, one that protected the strength of the van while still giving the customer the spacious, versatile campervan setup they wanted.

In this 2,000-word deep dive, we’ll walk you through the full process — from the initial inspection to fabrication, fitting, finishing touches, and the final handover. If you’re considering a pop-top for your own Transit Custom, especially an H2 model, this real project will help you understand exactly what’s possible and why craftsmanship matters.

Understanding the Challenge: Why an H2 Transit Custom Is Different

Most Transit Customs that come through the workshop are the standard-height version. These vans allow the complete removal of the factory roof skin, which then makes room for a full pop-top shell. But the H2 body presents a different set of engineering requirements.

The biggest challenge is maintaining the structural integrity of the van.

With an H2 Transit Custom:

• The roof sits higher than usual
• More of the upper structure is designed for rigidity
• Cutting out the entire roof could weaken the vehicle
• A traditional pop-top approach isn’t always safe
• Load distribution changes when the roof panel is removed

So rather than cutting out the entire roof like we normally would, we made a deliberate decision for safety and strength:

We kept the original roof in place.

This allows the van to retain its rigidity, prevents unnecessary body flex, and gives a solid foundation for the sleeping platform in the pop-top.

Keeping the roof intact also meant we needed a safe access point to the upper bed area — which is where our fabrication team stepped in.

In-House Fabrication: A Custom Steel Pop-Top Hatch for Maximum Safety

With the roof staying in place, the next question was:
How do we create a safe opening that allows the customer to move between the main cabin and the pop-top sleeping area?

The answer was simple but required expertise:
A fully fabricated steel pop-top hatch, made right here in our workshop.

Why steel?

Safety comes before everything else. Steel reinforces the cut edges, preventing flexing or cracking over time. It also ensures the surrounding area remains strong enough to support movement, bedding, and general use.

The in-house fabrication process involved:

• Measuring the exact opening size
• Designing a reinforcing frame
• Cutting the access section with precision
• Welding and securing the steel frame into place
• Grinding and smoothing the edges
• Treating the metal to prevent corrosion
• Preparing the opening for trimming and carpet work

The result was a hatch that blends seamlessly with the pop-top while giving the structural support an H2 van absolutely needs.

Creating a Strong, Comfortable Sleeping Area: Wooden Bed Boards in the Pop-Top

Because the original roof remained, we had the opportunity to build a solid, stable sleeping platform using fixed wooden bed boards, which were then fully carpeted in anthracite.

This method provides several key benefits:

• Maximum strength
  Perfect for an H2 van where maintaining rigidity is essential.
• Comfortable sleeping surface
  The boards create a solid, reliable base that won’t flex or rattle.
• Excellent insulation properties
  The wooden structure absorbs vibration and helps regulate temperature.
• Professional finish
  Fully carpeted in anthracite, the boards look seamlessly integrated.
• Long-term durability
  Properly fixed and lined, these boards will last for years with no maintenance.

The final result is a sleeping platform that feels more like a permanent loft than a folding bed. Paired with the pop-top canvas, it creates a brilliant elevated space that the customer can use immediately.

Supplying and Fitting the Pop-Top Roof

With the internal structure prepared, we moved on to fitting the pop-top roof itself. Even though the H2 height changes the approach, the final effect is still exactly what you’d expect from a high-quality pop-top upgrade.

Our pop-top installation process included:

1. Precise cut-out for the steel hatch
2. Safe removal of selected roof sections (without compromising strength)
3. Structural preparation and reinforcement
4. Sealing the bonding area for waterproof integrity
5. Installing the pop-top shell
6. Fitting high-strength hinges and gas struts
7. Tensioning the canvas and aligning the frame
8. Finishing trims, carpet lining, and sealing

The pop-top fits beautifully with the van’s lines, lifts smoothly, and provides excellent ventilation through its windows. Despite the higher roofline, the finished look is clean, factory-like, and aerodynamic.

LED Lighting – Bringing the Pop-Top and Cabin to Life

Lighting is often underestimated, but it makes a massive difference to the usability and atmosphere of any campervan.

We installed LED lighting in two key locations:

1. Inside the pop-top roof

Perfect for reading, relaxing, or illuminating the upper bed during evening use.

2. In the main roof of the van

This ties the lower living area into the pop-top for a cohesive interior feel.

Benefits of the LED system:

• Low power consumption
• Bright, modern lighting
• Perfect for leisure batteries and 12V setups
• Long-lasting and cool-running
• Stylish, clean finish

These LEDs are fully ready to be connected to the customer’s future 12V electrics, allowing them to build out the rest of the van in stages as their time and budget allow.

Flooring Installation – A Fresh Foundation for the Van’s Interior

A new floor can redefine the entire look and feel of a campervan. For this Transit Custom, we installed a clean, durable floor designed to handle daily use, camping, and the wear of rear seating.

Our flooring installation process:

• Preparing and cleaning the subfloor
• Cutting floor sections precisely to the van’s contours
• Bonding materials securely
• Ensuring a perfectly flat, professional fit
• Trimming the edges in line with the wall panels

The fresh floor gives the van a crisp, modern appearance and sets the stage for future furniture installs.

Rear Seats Installed – Making the Van Practical for Travel

Rear seating is a big part of making a van family-friendly or travel-ready. For this build, we installed rear seats securely into the freshly floored interior.

Installation points included:

• Selecting the correct seating position
• Reinforcing mounting points
• Installing brackets and fixings
• Ensuring perfect alignment and safety compliance
• Testing seat operation and comfort

The rear seats tie the entire conversion together, making the van comfortable for passengers and perfectly suited for road trips.

Customer Handover – A Fantastic Reaction

When the customer arrived to collect their upgraded Transit Custom, their reaction said everything. They were thrilled with how the pop-top looked, how solid the interior felt, and how the LED lighting and bed boards transformed the space.

They particularly loved:

• How well the pop-top blends with the van
• The strength and quality of the steel hatch
• The clean anthracite finish
• The new flooring and seating layout
• The lighting setup
• The overall transformation of the interior

Nothing beats seeing a customer drive away excited for the next chapter of their campervan journey.

Why Choose a Pop-Top on an H2 Transit Custom?

If you have an H2 model, you might think a pop-top isn’t an option — but this project shows just how achievable it is with the right approach.

Key benefits include:

• Extra sleeping capacity
• More headroom
• Better ventilation
• A brighter, more open interior
• Flexible future upgrade options
• Increased resale value
• Improved comfort for long trips

And with structural integrity preserved thanks to keeping the original roof, it’s a highly practical and safe solution.

Are You Planning Your Own Transit Custom Build?

Here are some helpful questions:

• Do you need more space for sleeping or standing?
• Is your van an H1 or H2 model?
• Are you planning a full conversion or staged upgrades?
• Would LED lighting, new flooring, or seating improve your layout?

Whether you’re at the start of your campervan journey or halfway through a build, we’re here to help.

Ready to Upgrade Your Ford Transit Custom?

We specialise in pop-top roof installations, fabrication, flooring, seating, electrics, full conversions, and bespoke designs.

Rhyl, North Wales
01745 771 231
https://kinmelcampers.co.uk
info@kinmelcampers.co.uk

Your van deserves the best — and we’re proud to offer workmanship you can trust.

The post Ford Transit Custom H2 Pop-Top Installation and Interior Upgrade appeared first on Kinmel Campers.

After sharing the first stage of this Vauxhall Vivaro campervan upgrade last week, we’re excited to bring you an update on how the project finished. This follow-up continues the journey we started in the previous blog, taking a closer look at the completed pop-top roof, the final adjustments, and the customer’s reaction during handover.

The Vivaro has now officially left our workshop with a sleek new lifting roof, a smooth bifold bed system, and a fresh sense of openness that completely changes how the van feels inside. Here’s how the final phase unfolded.

Completing the Pop-Top Installation – Precision in Every Detail

While the majority of the structural work was completed earlier, the finishing process is where the craftsmanship really shines. A pop-top roof must not only look good but also function perfectly day after day, in every type of British weather.

Our final tasks included:

• Canvas tensioning to remove any creases or sagging
• Sealing and waterproofing all perimeter edges
• Balancing gas struts for smooth lifting and secure locking
• Interior trimming to create a clean, factory-style finish
• Hinge and mechanism testing to ensure long-term reliability
• Wind noise checks with the roof fully closed

These steps guarantee the van remains quiet, dry and solid — key indicators of a professionally installed pop-top.

Reinstalling the Existing Furniture – Done with Care

Because this Vivaro already had a full conversion inside, our team removed the customer’s:

• Kitchen unit
• Bed
• Cupboards and trims

…before completing the roof work. Once the pop-top was installed and finished, everything was safely refitted exactly as it was before.

We made sure:

• All units sat flush
• All bolts and fixings were secure
• The kitchen wiring and connections were reinstated properly
• The furniture aligned neatly against the newly trimmed roof area

This careful approach protects the customer’s existing investment and ensures nothing is lost or damaged during the upgrade process.

Bifold Bed System – Fully Tested and Operating Smoothly

The bifold bed fitted in the earlier stage works beautifully with the added headroom from the pop-top. During final testing, we checked:

• Folding and unfolding motion
• Mattress section alignment
• Bed stability and locking positions
• Clearance around furniture when folded away

With the new roof, the living space feels far more open, making the Vivaro more enjoyable for everyday use and overnight stays.

Customer Handover – A Great Reaction

Handing over a van after a major upgrade is always a proud moment. After walking the customer through the lifting mechanism, locking points, and safety features, they were thrilled with the finished result.

Their feedback highlighted:

• How light and smooth the roof feels to lift
• The clean finish inside around the headliner
• The subtle ventilation built into the canvas
• The improved sense of space
• How well their original furniture had been reinstalled

It’s always rewarding to see a customer genuinely excited about their campervan again.

The Vivaro’s Next Upgrade Stage Is Already Booked

As mentioned in the earlier blog, the customer has already booked the Vivaro back in for a full interior rebuild next year. That upcoming project will take the van to the next level with:

• A redesigned modular kitchen
• Soft-close cabinetry
• New upholstery and trims
• Upgraded lighting and electrics
• Solar power and battery improvements
• Fresh flooring and full insulation

By tackling upgrades in stages, the customer gets the benefit of immediate improvements while still planning a full custom interior at their own pace.

Why Staged Campervan Builds Work So Well

A phased approach to campervan upgrades is becoming extremely popular, especially for Vivaro, Trafic, Transit and Transporter owners.

It’s ideal if you:

• Are spreading the cost of your build
• Want to try your van before finalising a layout
• Want to use your van between upgrade stages
• Prefer a low-downtime approach
• Have long-term plans for a high-end custom interior

Our team helps customers design upgrade paths that make sense both practically and financially — always tailored to their lifestyle and travel habits.

The Benefits of a Pop-Top Roof, One Week Later

With some real use behind it, the advantages of the new pop-top are already clear:

• Standing room makes cooking and dressing easier
• Better airflow thanks to mesh windows
• Extra sleeping capacity without losing floor space
• A more open feel throughout the living area
• A compact exterior profile for everyday parking

It’s one of the best upgrades a Vivaro owner can make if they want extra comfort without increasing the van’s size.

Thinking About a Pop-Top for Your Own Campervan?

Here are a few helpful questions:

• Do you want more usable space without a longer van?
• Would a second sleeping area be useful for trips?
• Do you prefer to park easily in town centres and driveways?
• Are you planning future interior upgrades?

If so, a pop-top could be the perfect solution.

Start Your Campervan Upgrade with Kinmel Campers

Whether you’re starting your first conversion or enhancing an existing one, Kinmel Campers is here to help with honest advice, skilled craftsmanship and friendly service.

Rhyl, North Wales
01745 771 231
https://kinmelcampers.co.uk
info@kinmelcampers.co.uk

We specialise in pop-top installations, bed systems, electrical setups, rust repair, welding, campervan conversions and full custom builds.

The post Vauxhall Vivaro Pop-Top Roof Installation | Smooth, Professional Finish appeared first on Kinmel Campers.

In this blog, we’ll walk you through the full scope of this exciting VW T5 full campervan conversion, which included:

• Pop-top roof
• Custom hand-built kitchen
• Diesel heater
• Rock and roll bed
• 240V electric hookup
• Full insulation and carpet lining
• Passenger seat swivel base
• Flooring and lighting
• Internal electrics and leisure battery system

Whether you’re planning your own T5 conversion or just curious about the process, this detailed breakdown will show you how to turn a standard van into a self-contained home on wheels.

First Steps: Stripping and Preparing the VW T5 Interior

As with any full camper conversion, we began by stripping out the interior completely. This allowed us to inspect the condition of the shell, prep surfaces for insulation, and route electrics cleanly without compromise.

We used this stage to:

• Soundproof the panels
• Add thermal insulation
• Install battens for fixing points
• Plan cable runs and system layouts

All wiring for the lighting, sockets, switches, and future accessories was installed behind the lining for a clean, professional finish.

High-Spec Flooring Built to Last

The flooring is more than just visual – it’s the foundation of the van. Our system included:

• Sound-deadening base layer
• Thermal insulation for warmth and condensation control
• Marine-grade plywood floor base
• Non-slip, easy-to-clean commercial-grade vinyl finish

This flooring offers durability, style, and a comfortable underfoot feel – essential for long-term use.

Rock and Roll Bed – Travel & Sleep in Safety

We fitted a crash-tested rock and roll bed that doubles as a rear travel seat. Key features included:

• M1-certified safety testing
• Durable metal frame with locking mechanisms
• Integrated seatbelts
• Cushions matched to the interior trim

This bed provides safe seating for passengers during transit and easily folds flat for a two-person sleeping space.

Hand-Built Campervan Kitchen – Tailored Perfection

Every inch of the interior space counts, so our workshop crafted a custom kitchen unit by hand. It was shaped to fit the van’s layout and included:

• A 2-burner gas hob
• Stainless steel sink with electric pump
• Fresh and waste water containers
• Soft-close drawers and cupboards
• Edge-trimmed worktop for durability

We also built a concealed gas locker with proper ventilation and a secure regulator system.

Pop-Top Roof – Stand Tall and Sleep High

A key feature of this conversion was the addition of a pop-top roof, transforming the usable space inside the van. This upgrade included:

• Lifting fibreglass roof shell
• Waterproof, breathable canvas sides
• Zip-up mesh windows with blinds
• Colour-coded paintwork
• Future-ready for optional roof bed installation

The pop-top makes a huge difference to headroom and ventilation, especially when cooking or spending extended time inside the van.

Diesel Night Heater – Year-Round Comfort

We fitted a compact, high-efficiency diesel heater to provide heat during colder seasons. This system is fully independent from the main vehicle heating and includes:

• Programmable digital controller
• Thermostatic temperature control
• Direct feed from diesel tank
• Safe venting to the outside

With minimal power usage and quiet operation, this upgrade keeps the camper comfortable all year round.

Full Carpet Lining and Insulation

Once the structural upgrades were in place, we turned our attention to the walls, ceiling, and doors. These were fully insulated and then lined with professional 4-way stretch carpet.

Benefits include:

• Improved sound and heat insulation
• Eliminated condensation
• Smart, clean appearance
• Seamless joins and contours

Every cut was measured and trimmed by hand to create a showroom-quality finish.

Campervan Electrics – Hookup and Off-Grid Systems

This VW T5 received a full campervan electrical setup, with both 240V hookup and 12V leisure systems.

We installed:

• External 240V hookup inlet
• RCD consumer unit for safety
• Dedicated leisure battery
• Split charge relay to charge battery while driving
• 12V sockets and USB ports
• LED lighting
• Control panel with voltmeter and fuses

This setup allows for campsite connections or off-grid camping — giving the customer complete flexibility.

Our Campervan Electrical

Double Passenger Swivel Seat

To increase usable interior space, we installed a double passenger swivel base, allowing the front bench seat to rotate and face the rear.

This created:

• A sociable lounge area when parked
• Extra seating for meals or games
• More functional kitchen access

The base includes a locking system for safe travel and smooth movement.

Interior Lighting, Switches & Charging Ports

We added zoned LED lighting throughout the interior for function and ambience. Each area has its own switch, and the main panel allows easy access to:

• Light controls
• Battery level monitor
• USB ports
• 12V and 240V sockets

This makes charging devices, cooking, and relaxing simple and efficient.

The Finished Build – Road Ready & Adventure Proof

After several weeks in the workshop, this VW T5 was ready to roll out with:

• Sleeping for 2 (plus future roof bed)
• Cooking facilities
• Mains and off-grid electrics
• Diesel heating
• Ample storage
• Comfortable travel seating
• Fully finished interior with lighting and trim

Whether it’s a long weekend in Snowdonia or a month exploring Scotland, this van is now a true home on wheels.

Why Choose Kinmel Campers for Your VW T5 Conversion?

Located in Rhyl, North Wales, we’re specialists in bespoke campervan builds — particularly Volkswagen Transporter conversions. Here’s why customers choose us:

Over 700 campervans worked on
30+ years of experience
Fully equipped workshop
Mobile welding and repair services
Transparent pricing and honest service
No-pressure quotes – ever

Contact Us Today to talk about your T5 campervan project.

Ready to Start Your VW T5 Campervan Conversion?

If you’re sitting on a VW T5 and dreaming of road trips, now’s the time to make it a reality. Whether you want a full build like this or just want to get started with the essentials, we can help.

Popular upgrades to begin with:

Windows and lining
Bed and electrics
Kitchen units
Roof installation
Awnings and storage

Based in Rhyl – serving North Wales and beyond
Call us on: 01745 771 231
Email: info@kinmelcampers.co.uk
Visit: https://kinmelcampers.co.uk

Related Services

• Campervan Welding & Rust Repairs
• Awnings & Outdoor Gear
• Japanese Campervan Imports
• Contact Kinmel Campers

Final Thoughts

This VW T5 full campervan conversion is proof of what’s possible with careful design, expert craftsmanship, and a passion for the campervan lifestyle. Whether you want a weekend warrior or a full-time home on wheels, we’re here to bring your dream build to life.

Follow us on Facebook for behind-the-scenes updates
Share this post with fellow Transporter owners
Ready to start? Get in touch with our team

The post VW T5 Full Campervan Conversion – Kinmel Campers Project appeared first on Kinmel Campers.

Vauxhall Vivaro pop-top roof At Kinmel Campers, we specialise in transforming practical vans into flexible, livable spaces — and our recent Vauxhall Vivaro campervan upgrade is a great example of how the right features can unlock a whole new level of comfort and function.

This Vivaro came to us already converted, but the customer wanted more. Our job? Fit a sleek pop-top roof, install a bifold bed system, and carefully remove and reinstall their existing kitchen and bed furniture. The result is a more spacious, comfortable, and future-ready campervan that’s now prepped for even bigger changes down the road.

Why Choose a Pop-Top Roof for Your Vivaro?

A pop-top roof is one of the most popular upgrades for a Vivaro camper conversion — and for good reason. It opens up the space, adds standing room, and provides the option of a second sleeping area.

Some of the top benefits include:

• Increased headroom for easier movement and better comfort inside
• Additional sleeping area, perfect for families or extra guests
• Ventilation and airflow, especially in warmer months
• Compact profile when closed – fits in most car parks and driveways
• Enhanced resale value of the vehicle

In this case, the customer wanted more space and flexibility, and the pop-top was the perfect solution to meet both needs without compromising daily usability.

Pop-Top Roof Supplied & Installed

We supplied and professionally installed a high-quality pop-top roof — complete with canvas sides, mesh ventilation windows, and reinforced gas struts. This roof is designed specifically for the Vivaro platform, ensuring a tight, aerodynamic fit.

Our team handled:

• Roof cut and structural prep
• Sealing and rust-proofing around the frame
• Fitting of gas struts, hinges, and waterproof canvas
• Headliner trimming and finishing touches inside

Every step is carried out with precision. We understand that cutting into the roof of your van is a big deal — which is why we go above and beyond to ensure watertight integrity, sound insulation, and structural safety.

Bifold Bed System for Smart Sleeping & Seating

The bifold bed system offers a space-saving alternative to bulkier rock-and-roll beds. With smooth hinges and a lightweight frame, it folds away neatly during the day to maximise usable floor space, then transforms into a comfortable full-length bed at night.

Our installation process included:

• Removal of the existing bed setup
• Secure fitting of the bifold frame to the floor
• Installation of custom-cut mattress sections
• Alignment checks for smooth folding and stability

Customers love this setup for its simplicity and durability — and it pairs perfectly with the new pop-top roof. Together, they turn the Vivaro into a two-level sleeping system — ideal for couples with kids or those wanting extra space.

Working Around Existing Conversions

This Vivaro wasn’t an empty shell — it had already been converted. So before any major work could begin, we:

• Removed the existing kitchen unit and bed
• Protected and stored all components securely
• Completed the pop-top installation
• Reinstalled the furniture to original spec

This kind of work requires precision and planning. We treat every customer’s build with care — and we make sure no existing investment is lost when upgrades are added.

“We’ve worked on dozens of conversions where customers want upgrades without losing their current fit-out. We make it happen.”

Technical Aspects of Pop-Top Roof Installation

The process of installing a pop-top roof on a Vivaro involves more than just cutting a hole and bolting in some hardware. Our skilled team follows a detailed procedure to maintain the van’s safety, structure, and finish:

1. Structural Prep: We reinforce key areas to maintain roof strength after the cut.
2. Weatherproofing: All seals and edges are treated with rust inhibitors and specialist adhesives to prevent leaks.
3. Headliner Integration: We carefully cut and trim the headliner for a seamless look inside.
4. Gas Struts and Hinges: High-strength fittings are added to support the lifting mechanism.
5. Canvas Installation: Breathable, UV-resistant canvas is stretched and tensioned for durability and style.

We also test the lift and lock mechanism extensively before handover to ensure smooth use in real-world conditions.

Bifold Bed Advantages Over Rock-and-Roll Systems

While rock-and-roll beds are common in campervans, bifold beds offer several key benefits:

• Less intrusive when folded
• Easier to customise for layout options
• Lightweight design reduces van weight
• Compatible with more floor plans
• Often more cost-effective

In this Vauxhall Vivaro pop-top roof, the bifold bed offered exactly the flexibility the customer needed — making the most of the available space without compromising comfort or usability.

Already Booked for a Full Interior Overhaul

The customer was so pleased with the pop-top and bifold bed installation that they immediately booked a full interior rebuild for next year. That upcoming project will likely include:

• A new lightweight, modular kitchen
• Custom cabinetry with soft-close mechanisms
• Upgraded leisure battery and solar power system
• USB charging points, LED lighting and control panels
• Reupholstered seating and wall trims
• Flooring upgrade with anti-slip vinyl
• Soundproofing and thermal insulation

By breaking the project into two stages, the customer gets to enjoy upgrades now — and plan their perfect interior layout without rushing or overspending.

Planning a Staged Campervan Build? Here’s Why It Works

Many of our customers opt to build their campervans in phases — and it’s a smart approach, especially if you’re:

• Working within a budget
• Still deciding on layout preferences
• Wanting to test upgrades before committing further
• Using the van between stages for short trips

We’ll work with you to develop a multi-stage plan that fits your timeline and goals — from basic fitting to full custom conversions.

Tailored Campervan Solutions for Your Lifestyle

No two vans — or van owners — are the same. That’s why we always start with a free inspection and a chat to understand your goals. Whether you’re starting from scratch or upgrading an existing build, Kinmel Campers is here to help.

We offer:

• Pop-top roof supply & installation
• Bed system fitting and custom builds
• Kitchen and interior conversions
• Welding, rust repairs & MOT preparation
• Electrical systems (split charge, solar, diesel heaters)

All carried out from our workshop in Rhyl, North Wales, or via our mobile service (where possible).

Pop-Top + Bifold Bed = Compact Camper Comfort

This Vauxhall Vivaro pop-top roof shows what’s possible with smart design and quality upgrades. The combination of a pop-top roof and bifold bed creates a layout that’s comfortable, versatile, and built for travel.

Whether you’re off on weekend getaways or long-term road trips, this setup delivers:

• Sleeping space for 2–4 people
• Standing room to cook, dress, and move comfortably
• An open feel inside a compact wheelbase van

All while maintaining the stealthy, park-anywhere profile that Vivaro owners love.

Book Your Campervan Upgrade with Kinmel Campers

Whether you’re planning your first campervan build or upgrading an existing conversion — start your journey with Kinmel Campers.

Workshop Location: Rhyl, North Wales
Call us: 01745 771 231
Email: info@kinmelcampers.co.uk
Website: https://kinmelcampers.co.uk

Internal Links

• Campervan Conversions
• Pop-Top Roof Installations
• Campervan Electrical Setup Guide
• Contact Us

The post Vauxhall Vivaro Pop-Top Roof and Bifold Bed Installation by Kinmel Campers appeared first on Kinmel Campers.