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	<title>Ford | Kinmel Campers</title>
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	<title>Ford | Kinmel Campers</title>
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		<title>Ford Transit Custom Pop Top Roof Installation with Bi-Fold Bed</title>
		<link>https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof-installation-bi-fold-bed/</link>
					<comments>https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof-installation-bi-fold-bed/#respond</comments>
		
		<dc:creator><![CDATA[Kinmel Campers]]></dc:creator>
		<pubDate>Mon, 15 Jun 2026 09:55:11 +0000</pubDate>
				<category><![CDATA[Campervan Makes]]></category>
		<category><![CDATA[Ford]]></category>
		<category><![CDATA[Campervan Conversion]]></category>
		<category><![CDATA[Elevating Roof]]></category>
		<category><![CDATA[Ford Transit Custom Pop Top]]></category>
		<category><![CDATA[Kinmel Campers]]></category>
		<category><![CDATA[North Wales campervan specialists]]></category>
		<category><![CDATA[Pop top campervan roof]]></category>
		<category><![CDATA[Pop Top Installation]]></category>
		<guid isPermaLink="false">https://kinmelcampers.co.uk/?p=4473</guid>

					<description><![CDATA[<p>At Kinmel Campers, we recently completed another Ford Transit Custom pop top roof installation, transforming a standard panel van into a camper conversion ready for adventure. The Ford Transit Custom remains one of the most popular campervan conversion platforms in the UK thanks to its practical size, excellent driving characteristics, and versatile interior space. By [&#8230;]</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof-installation-bi-fold-bed/">Ford Transit Custom Pop Top Roof Installation with Bi-Fold Bed</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p class="wp-block-paragraph">At Kinmel Campers, we recently completed another Ford Transit Custom pop top roof installation, transforming a standard panel van into a camper conversion ready for adventure.</p>



<p class="wp-block-paragraph">The Ford Transit Custom remains one of the most popular campervan conversion platforms in the UK thanks to its practical size, excellent driving characteristics, and versatile interior space. By adding a professionally fitted pop top roof and integrated bi-fold bed system, this Transit Custom gained additional sleeping space, improved headroom, and a much more functional campervan layout.</p>



<h2 class="wp-block-heading">Why Choose a Pop Top Roof for a Ford Transit Custom?</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img fetchpriority="high" decoding="async" width="768" height="1024" data-id="4475" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254-768x1024.jpg" alt="Side view of bi-fold bed platform fitted inside Ford Transit Custom elevating roof conversion" class="wp-image-4475" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/188ad022-26ad-4aba-a2dd-a8ccf3da9254.jpg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">A pop top roof is one of the best upgrades available for a Ford Transit Custom camper conversion.</p>



<p class="wp-block-paragraph">When closed, the vehicle retains its original driving height, making it suitable for daily use, car parks, and ferry travel. However, once raised, the pop top creates valuable standing room inside the van while also providing an additional sleeping area.</p>



<p class="wp-block-paragraph">Many owners choose a pop top conversion because it allows them to maximise interior space without the compromises associated with a fixed high-top roof.</p>



<p class="wp-block-paragraph">Benefits include:</p>



<ul class="wp-block-list">
<li>Additional sleeping accommodation</li>



<li>Increased standing height</li>



<li>Improved ventilation</li>



<li>Better campervan resale value</li>



<li>Retained practicality for everyday driving</li>



<li>A more spacious interior living area</li>
</ul>



<h2 class="wp-block-heading">Preparing the Ford Transit Custom Roof</h2>



<p class="wp-block-paragraph">The installation process begins with careful preparation and measurement.</p>



<p class="wp-block-paragraph">Before any cutting takes place, the roof aperture must be marked accurately to ensure the new elevating roof system fits perfectly. Precision is essential at this stage because the structural integrity and final appearance of the conversion depend on accurate installation.</p>



<p class="wp-block-paragraph">Once measurements are confirmed, the roof panel is carefully removed to create the opening required for the pop top system.</p>



<p class="wp-block-paragraph">After the aperture is cut, all exposed metal edges are treated and protected to prevent corrosion and ensure long-term durability.</p>



<h2 class="wp-block-heading">Installing the Pop Top Roof System</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img decoding="async" width="768" height="1024" data-id="4476" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502-768x1024.jpg" alt="Interior view of Ford Transit Custom pop top roof and bi-fold bed platform during campervan conversion" class="wp-image-4476" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/1c1edb39-bb94-4902-8037-a3bdf1c6f502.jpg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">With the roof opening prepared, the new elevating roof frame can be installed.</p>



<p class="wp-block-paragraph">The pop top roof is securely bonded and mechanically fixed to the vehicle using manufacturer-approved methods. This creates a strong and reliable installation designed to withstand years of use.</p>



<p class="wp-block-paragraph">The roof shell features high-quality canvas sides, allowing excellent airflow while also providing protection from the elements.</p>



<p class="wp-block-paragraph">Gas struts assist the lifting mechanism, making the roof easy to raise and lower while maintaining stability when deployed.</p>



<h2 class="wp-block-heading">Bi-Fold Bed Installation</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-3 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img decoding="async" width="768" height="1024" data-id="4480" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e-768x1024.jpg" alt="Ford Transit Custom pop top roof raised showing grey canvas and newly installed elevating roof system" class="wp-image-4480" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/c73fb166-9da6-4374-9ac9-9ee08b582b2e.jpg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">This particular Ford Transit Custom conversion included a bi-fold bed system integrated into the pop top roof.</p>



<p class="wp-block-paragraph">A bi-fold bed provides a practical sleeping platform while remaining compact when not in use. During the day, the bed folds away neatly, helping to maximise headroom inside the campervan.</p>



<p class="wp-block-paragraph">When required, the platform quickly unfolds to create a comfortable sleeping area suitable for adults or children depending on the overall camper layout.</p>



<p class="wp-block-paragraph">The bi-fold design offers several advantages:</p>



<ul class="wp-block-list">
<li>Lightweight construction</li>



<li>Easy operation</li>



<li>Excellent space efficiency</li>



<li>Strong and durable support</li>



<li>Increased campervan flexibility</li>
</ul>



<h2 class="wp-block-heading">Interior Finishing</h2>



<p class="wp-block-paragraph">A professional finish is just as important as the structural installation itself.</p>



<p class="wp-block-paragraph">Following the roof installation, the interior framework was fully trimmed and carpet lined to match the vehicle interior. Carpet lining not only improves appearance but also helps reduce condensation and road noise.</p>



<p class="wp-block-paragraph">The finished result provides a factory-style appearance while maintaining excellent practicality for everyday use.</p>



<p class="wp-block-paragraph">Attention to detail throughout the trimming process ensures the conversion looks clean, professional, and ready for the next stage of the camper build.</p>



<h2 class="wp-block-heading">The Finished Result</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-4 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1536" height="1024" data-id="4479" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited.jpg" alt="Ford Transit Custom campervan with pop top roof raised after professional installation" class="wp-image-4479" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited-300x200.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited-1024x683.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited-768x512.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/8f4b562c-8a1d-4326-b434-fd204e76388a-edited-600x400.jpg 600w" sizes="(max-width: 1536px) 100vw, 1536px" /></figure>
</figure>



<p class="wp-block-paragraph">Once completed, the Ford Transit Custom gained a substantial increase in usable interior space without sacrificing the practicality that makes these vans so popular.</p>



<p class="wp-block-paragraph">The new pop top roof operates smoothly, the canvas fits perfectly, and the integrated bi-fold bed provides additional sleeping accommodation whenever needed.</p>



<p class="wp-block-paragraph">Most importantly, the conversion retains the sleek appearance of the Transit Custom while dramatically improving functionality for camping, touring, and off-grid adventures.</p>



<h2 class="wp-block-heading">Ford Transit Custom Pop Top Roof Installation in North Wales</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-5 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="972" height="291" data-id="4477" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/Kinmel-Campers-Logo.png" alt="Kinmel Campers logo – campervan conversion, pop top roof installation and vehicle workshop specialists in North Wales" class="wp-image-4477" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/06/Kinmel-Campers-Logo.png 972w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/Kinmel-Campers-Logo-300x90.png 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/Kinmel-Campers-Logo-768x230.png 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/06/Kinmel-Campers-Logo-600x180.png 600w" sizes="(max-width: 972px) 100vw, 972px" /></figure>
</figure>



<p class="wp-block-paragraph">At Kinmel Campers, we specialise in professional campervan conversions, pop top roof installations, elevating roof systems, campervan upgrades, and bespoke conversion work.</p>



<p class="wp-block-paragraph">Whether you own a Ford Transit Custom, Volkswagen Transporter, Renault Trafic, Vauxhall Vivaro, Peugeot Expert, or another camper conversion platform, we can help transform your van into a practical and comfortable camper.</p>



<p class="wp-block-paragraph">Our workshop in North Wales carries out high-quality installations using proven methods and quality materials to ensure every conversion is built to last.</p>



<h2 class="wp-block-heading">Looking for a Ford Transit Custom Pop Top Roof?</h2>



<p class="wp-block-paragraph">If you&#8217;re considering a Ford Transit Custom pop top roof installation, a bi-fold bed upgrade, or a complete campervan conversion, get in touch with Kinmel Campers today.</p>



<p class="wp-block-paragraph">We can discuss your requirements, recommend suitable options, and help create a campervan that perfectly suits your lifestyle and adventures.</p>



<p class="wp-block-paragraph">Contact Kinmel Campers today for expert campervan conversion services in North Wales.</p>



<p class="wp-block-paragraph"></p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof-installation-bi-fold-bed/">Ford Transit Custom Pop Top Roof Installation with Bi-Fold Bed</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></content:encoded>
					
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			</item>
		<item>
		<title>Ford Transit Connect Pop Top Roof Supplied &#038; Fitted by Kinmel Campers</title>
		<link>https://kinmelcampers.co.uk/ford-transit-connect-pop-top-roof-supplied-fitted/</link>
					<comments>https://kinmelcampers.co.uk/ford-transit-connect-pop-top-roof-supplied-fitted/#respond</comments>
		
		<dc:creator><![CDATA[Kinmel Campers]]></dc:creator>
		<pubDate>Tue, 05 May 2026 14:09:26 +0000</pubDate>
				<category><![CDATA[Campervan Makes]]></category>
		<category><![CDATA[Ford]]></category>
		<category><![CDATA[Campervan Conversion]]></category>
		<category><![CDATA[Campervan Specialists North Wales]]></category>
		<category><![CDATA[Custom Campervan Build]]></category>
		<category><![CDATA[Ford Transit]]></category>
		<category><![CDATA[Ford Transit Connect]]></category>
		<category><![CDATA[Ford Transit Connect Pop Top Roof]]></category>
		<category><![CDATA[Kinmel Campers]]></category>
		<category><![CDATA[Pop Top Roof Installation]]></category>
		<guid isPermaLink="false">https://kinmelcampers.co.uk/?p=4421</guid>

					<description><![CDATA[<p>Converting a standard van into a capable campervan starts with strong foundations. One of the most valuable upgrades you can make is fitting a professionally installed pop top roof. That is exactly what we completed on this Ford Transit Connect pop top roof project at Kinmel Campers. However, this installation involved far more than cutting [&#8230;]</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-connect-pop-top-roof-supplied-fitted/">Ford Transit Connect Pop Top Roof Supplied &amp; Fitted by Kinmel Campers</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p class="wp-block-paragraph">Converting a standard van into a capable campervan starts with strong foundations. One of the most valuable upgrades you can make is fitting a professionally installed pop top roof. That is exactly what we completed on this <strong>Ford Transit Connect pop top roof</strong> project at Kinmel Campers.</p>



<p class="wp-block-paragraph">However, this installation involved far more than cutting a section from the roof and attaching a pop top. Instead, we approached the build with proper planning, careful fabrication, structural reinforcement, clean finishing, and professional installation from start to finish. Because of that approach, the finished result looks superb, feels solid, and gives the owner a far more usable van.</p>



<p class="wp-block-paragraph">Now, this Ford Transit Connect benefits from improved standing room, greater practicality, extra sleeping potential, and the beginning of a serious campervan conversion.</p>



<p class="wp-block-paragraph">For anyone considering a <strong>Ford Transit Connect pop top roof</strong>, this build shows exactly why quality workmanship matters.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Why Choose a Ford Transit Connect Pop Top Roof?</h2>



<figure class="wp-block-video"><video height="576" style="aspect-ratio: 1024 / 576;" width="1024" autoplay loop muted src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Video-2026-05-05-at-12.38.54.mp4" playsinline></video></figure>



<p class="wp-block-paragraph">The Ford Transit Connect makes an excellent camper conversion base. It offers strong reliability, practical dimensions, efficient running costs, and easy day-to-day driving. Nevertheless, standard roof height limits comfort inside the van.</p>



<p class="wp-block-paragraph">A <strong>Ford Transit Connect pop top roof</strong> changes that immediately.</p>



<p class="wp-block-paragraph">Not only does it create standing room, but it also transforms how the van feels to use. In addition, it opens the door to a much more practical conversion layout.</p>



<p class="wp-block-paragraph">Benefits include:</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Full standing height inside the van<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Improved ventilation<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> More natural light<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Additional sleeping space potential<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Better resale appeal<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Greater comfort when cooking or relaxing<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> A genuine campervan feel</p>



<p class="wp-block-paragraph">Most importantly, a professionally fitted pop top adds both practicality and value.</p>



<p class="wp-block-paragraph">Even so, installation quality makes all the difference.</p>



<p class="wp-block-paragraph">Poor workmanship often leads to leaks, structural weakness, rough finishing, and expensive future repairs. By contrast, a properly fitted roof creates strength, reliability and long-term confidence.</p>



<p class="wp-block-paragraph">That is exactly what we focus on at Kinmel Campers.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Careful Planning Comes First</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-6 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="4424" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-1024x768.jpeg" alt="Custom structural reinforcement frame installed for Ford Transit Connect pop top roof conversion by Kinmel Campers" class="wp-image-4424" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-3.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<p class="wp-block-paragraph">Every quality <strong>Ford Transit Connect pop top roof installation</strong> begins long before cutting starts.</p>



<p class="wp-block-paragraph">First, we assess the roof shape, vehicle dimensions, structural points, reinforcement requirements, finishing details, and roof alignment. Then we build a clear fitting plan around the van.</p>



<p class="wp-block-paragraph">As a result, nothing gets rushed.</p>



<p class="wp-block-paragraph">Moreover, careful planning prevents costly mistakes later in the build. Because we check every detail early, fitment becomes cleaner, structure becomes stronger, and finishing quality improves dramatically.</p>



<p class="wp-block-paragraph">Once planning was complete, we stripped back the interior roof area and exposed the factory metalwork.</p>



<p class="wp-block-paragraph">At that point, preparation for fabrication could begin properly.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Custom Structural Reinforcement</h2>



<p class="wp-block-paragraph">One major difference between an average roof fitting and a professional build is what sits underneath.</p>



<p class="wp-block-paragraph">When installers remove a large roof section, the van loses part of its original structural support. Therefore, strong reinforcement becomes essential.</p>



<p class="wp-block-paragraph">For this <strong>Ford Transit Connect pop top roof project</strong>, we fabricated a custom internal steel support frame designed specifically for the vehicle.</p>



<p class="wp-block-paragraph">This framework:</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Reinforces roof strength<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Distributes loading correctly<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Improves rigidity<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Supports long-term durability<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Creates a stable mounting platform<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Provides a clean base for finishing work</p>



<p class="wp-block-paragraph">Because of this custom fabrication, the van keeps excellent structural integrity.</p>



<p class="wp-block-paragraph">More importantly, the finished build feels solid, safe and professionally engineered.</p>



<p class="wp-block-paragraph">Although customers rarely see this hidden work, it remains one of the most important parts of the whole conversion.</p>



<p class="wp-block-paragraph">At Kinmel Campers, we pay attention to the details that matter most.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Precision Roof Cutting</h2>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-1024x768.jpeg" alt="Precision roof aperture cut for Ford Transit Connect pop top roof installation by Kinmel Campers" class="wp-image-4426" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.56.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph">After reinforcement planning, we moved into one of the most important stages of the build: cutting the roof opening.</p>



<p class="wp-block-paragraph">At this stage, accuracy matters enormously.</p>



<p class="wp-block-paragraph">A poor cut creates alignment issues, weak finishing lines, and sealing complications. For that reason, we measured carefully, checked every reference point, and confirmed the aperture layout several times before cutting.</p>



<p class="wp-block-paragraph">Next, we marked the roof precisely and carried out the cut with complete control.</p>



<p class="wp-block-paragraph">Then we refined every edge, cleaned every cut line, and prepared the opening professionally. As a result, the roof aperture looked clean, symmetrical and properly finished before installation even began.</p>



<p class="wp-block-paragraph">Most importantly, accurate preparation creates better roof alignment, stronger sealing, and a much cleaner final appearance.</p>



<p class="wp-block-paragraph">That attention to detail separates professional conversions from rushed installations.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Internal Roof Frame Construction</h2>



<p class="wp-block-paragraph">Once the aperture was complete, we moved forward with internal frame construction.</p>



<p class="wp-block-paragraph">This framework plays several important roles.</p>



<p class="wp-block-paragraph">Firstly, it strengthens the newly opened roof area. Secondly, it supports the finishing panels. In addition, it improves overall rigidity. Finally, it creates a premium internal appearance.</p>



<p class="wp-block-paragraph">Because we build these structures carefully, the finished conversion feels factory-level tidy rather than obviously modified.</p>



<p class="wp-block-paragraph">Straight away, the project started looking like a serious camper build.</p>



<p class="wp-block-paragraph">Furthermore, this framework created the perfect base for interior lining.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Professional Carpet Lining Finish</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-7 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="4429" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-1024x768.jpeg" alt="Professionally carpet lined Ford Transit Connect pop top roof frame finished by Kinmel Campers" class="wp-image-4429" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-2.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<p class="wp-block-paragraph">After structural work finished, we focused on interior finishing.</p>



<p class="wp-block-paragraph">At this point, appearance matters just as much as engineering because customers live with what they see every day.</p>



<p class="wp-block-paragraph">Therefore, we carpet lined the newly built roof frame carefully and professionally.</p>



<p class="wp-block-paragraph">This finishing work delivers several major benefits:</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Cleaner appearance<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Better insulation<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Reduced cabin noise<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Warmer interior feel<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Softer surfaces<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Premium campervan finish<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Seamless integration with the build</p>



<p class="wp-block-paragraph">Visually, the difference is dramatic.</p>



<p class="wp-block-paragraph">Instead of exposed structure or unfinished edges, the interior now looks refined, neat and professionally completed. In addition, the carpet lining blends naturally into the vehicle, which helps create a true campervan feel.</p>



<p class="wp-block-paragraph">As a result, the van already feels far more complete.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Installing the Pop Top Roof</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-8 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="4430" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1-768x1024.jpeg" alt="Finished Ford Transit Connect pop top roof interior with premium carpet lining by Kinmel Campers" class="wp-image-4430" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.51-1.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">With all fabrication complete, we moved on to final roof installation.</p>



<p class="wp-block-paragraph">By this stage, the structural work sat perfectly, so roof fitting could proceed smoothly.</p>



<p class="wp-block-paragraph">First, we aligned the roof carefully. Then we checked mounting points, prepared sealing areas, and secured the roof correctly. After that, we tested lift operation, inspected canvas tension, and checked opening movement.</p>



<p class="wp-block-paragraph">Immediately, the transformation became clear.</p>



<p class="wp-block-paragraph">From outside, the van now looks sleek, purposeful and professionally converted. Meanwhile, inside the van, usable space increases dramatically.</p>



<p class="wp-block-paragraph">More importantly, the raised roof creates standing room, improves comfort, increases ventilation, and unlocks genuine campervan practicality.</p>



<p class="wp-block-paragraph">Consequently, this Ford Transit Connect now offers a completely different ownership experience.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">The Finished Result</h2>



<figure class="wp-block-video"><video height="576" style="aspect-ratio: 1024 / 576;" width="1024" autoplay loop muted src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Video-2026-05-05-at-12.38.49.mp4" playsinline></video></figure>



<p class="wp-block-paragraph">This <strong>Ford Transit Connect pop top roof conversion</strong> delivered a huge transformation.</p>



<p class="wp-block-paragraph">The van now benefits from:</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Standing room<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Greater practicality<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Extra sleeping potential<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Premium interior finishing<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Improved ventilation<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Strong structural support<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Better campervan functionality<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2714.png" alt="✔" class="wp-smiley" style="height: 1em; max-height: 1em;" /> A professional finished appearance</p>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-9 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="4434" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1-768x1024.jpeg" alt="Ford Transit Connect pop top roof conversion completed by Kinmel Campers in North Wales" class="wp-image-4434" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-1.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="4435" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2-768x1024.jpeg" alt="Side view of Ford Transit Connect with newly fitted pop top roof conversion by Kinmel Campers" class="wp-image-4435" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/WhatsApp-Image-2026-05-05-at-12.38.50-2.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">Most importantly, it now feels like the start of a true campervan build.</p>



<p class="wp-block-paragraph">Because we completed every stage properly, the finished conversion offers both strength and style.</p>



<p class="wp-block-paragraph">That is exactly how Kinmel Campers builds vans.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Why Choose Kinmel Campers?</h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-10 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="972" height="291" data-id="4433" src="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/Kinmel-Campers-Logo.png" alt="Kinmel Campers logo specialising in campervan conversions, pop top roofs, welding and mechanics in North Wales" class="wp-image-4433" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2026/05/Kinmel-Campers-Logo.png 972w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/Kinmel-Campers-Logo-300x90.png 300w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/Kinmel-Campers-Logo-768x230.png 768w, https://kinmelcampers.co.uk/wp-content/uploads/2026/05/Kinmel-Campers-Logo-600x180.png 600w" sizes="(max-width: 972px) 100vw, 972px" /></figure>
</figure>



<p class="wp-block-paragraph">At Kinmel Campers, we build conversions properly.</p>



<p class="wp-block-paragraph">Not only do we fit pop top roofs, but we also handle structural fabrication, welding, finishing, camper conversions, electrical systems, lining work and specialist installations in-house.</p>



<p class="wp-block-paragraph">As a result, quality stays high across every stage of the build.</p>



<p class="wp-block-paragraph">Moreover, we focus on long-term durability rather than shortcuts.</p>



<p class="wp-block-paragraph">That means customers receive workmanship built to last.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Thinking About a Ford Transit Connect Pop Top Roof?</h2>



<p class="wp-block-paragraph">If you are planning a <strong>Ford Transit Connect pop top roof conversion</strong>, Kinmel Campers can help.</p>



<p class="wp-block-paragraph">Not only do we supply and fit quality pop top roofs, but we also complete structural reinforcement, fabrication work, carpet lining and professional finishing in-house. Because we control the entire process, build quality stays consistently high from start to finish.</p>



<p class="wp-block-paragraph">Furthermore, we treat every conversion as a long-term investment for its owner. Therefore, we focus on strength, finish, durability and proper workmanship at every stage.</p>



<p class="wp-block-paragraph">So, if you want your van built properly, book in with Kinmel Campers.</p>



<p class="wp-block-paragraph"><strong>Book your free inspection today:</strong><br><a>https://kinmelcampers.co.uk/book-a-free-inspection/</a></p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">FAQ</h2>



<h3 class="wp-block-heading">Does fitting a Ford Transit Connect pop top roof weaken the van?</h3>



<p class="wp-block-paragraph">No. Proper reinforcement and structural fabrication maintain strength and rigidity.</p>



<h3 class="wp-block-heading">Can a pop top add sleeping space?</h3>



<p class="wp-block-paragraph">Yes. Many pop top systems include upper bed platform options for extra sleeping capacity.</p>



<h3 class="wp-block-heading">Will a professionally fitted pop top leak?</h3>



<p class="wp-block-paragraph">No. Correct fitting and sealing create a weatherproof installation built for UK conditions.</p>



<h3 class="wp-block-heading">How long does installation take?</h3>



<p class="wp-block-paragraph">Time depends on the specification, although professional fitting generally takes several working days.</p>



<h3 class="wp-block-heading">Do Kinmel Campers supply and fit pop top roofs?</h3>



<p class="wp-block-paragraph">Yes. We supply and professionally fit pop top roofs as part of our camper conversion services.</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-connect-pop-top-roof-supplied-fitted/">Ford Transit Connect Pop Top Roof Supplied &amp; Fitted by Kinmel Campers</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
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		<item>
		<title>Ford Transit Custom H2 Pop-Top Installation and Interior Upgrade</title>
		<link>https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof/</link>
					<comments>https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof/#respond</comments>
		
		<dc:creator><![CDATA[Kinmel Campers]]></dc:creator>
		<pubDate>Mon, 08 Dec 2025 11:26:55 +0000</pubDate>
				<category><![CDATA[Campervan Makes]]></category>
		<category><![CDATA[Ford]]></category>
		<category><![CDATA[Latest Work]]></category>
		<category><![CDATA[Campervan Flooring]]></category>
		<category><![CDATA[Campervan North Wales]]></category>
		<category><![CDATA[Campervan Pop-Top]]></category>
		<category><![CDATA[Campervan Sleeping Area]]></category>
		<category><![CDATA[Campervan UK]]></category>
		<category><![CDATA[Ford Transit]]></category>
		<category><![CDATA[Kinmel Campers]]></category>
		<category><![CDATA[Pop Top Roof Installation]]></category>
		<category><![CDATA[Rear Seats Installation]]></category>
		<category><![CDATA[Transit Custom H2]]></category>
		<guid isPermaLink="false">https://kinmelcampers.co.uk/?p=3593</guid>

					<description><![CDATA[<p>Every van that comes into the Kinmel Campers workshop brings its own story, its own challenges, and its own opportunities for creativity. Some jobs follow a familiar pattern, such as fitting a standard pop-top roof, installing a rock-and-roll bed, or trimming out a new interior. But every so often, we get a project that pushes [&#8230;]</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof/">Ford Transit Custom H2 Pop-Top Installation and Interior Upgrade</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p class="wp-block-paragraph">Every van that comes into the Kinmel Campers workshop brings its own story, its own challenges, and its own opportunities for creativity. Some jobs follow a familiar pattern, such as fitting a standard pop-top roof, installing a rock-and-roll bed, or trimming out a new interior. But every so often, we get a project that pushes our skills, craftsmanship, and problem-solving ability to the next level.</p>



<p class="wp-block-paragraph">This <strong>Ford Transit Custom H2</strong> is the perfect example.</p>



<p class="wp-block-paragraph">At first glance, the customer wanted a straightforward set of upgrades:</p>



<ul class="wp-block-list">
<li>Pop-top roof supplied and fitted</li>



<li>Rear seating installed</li>



<li>New flooring laid</li>



<li>Interior lighting added</li>
</ul>



<p class="wp-block-paragraph">But the moment we saw the van, we knew this wouldn’t be a standard Transit Custom pop-top installation. The <strong>H2 height</strong> completely changes how a pop-top can be fitted, how the structure behaves, and how much of the original roof can be safely removed. It required a very different approach, one that protected the strength of the van while still giving the customer the spacious, versatile campervan setup they wanted.</p>



<p class="wp-block-paragraph">In this 2,000-word deep dive, we’ll walk you through the full process — from the initial inspection to fabrication, fitting, finishing touches, and the final handover. If you’re considering a pop-top for your own Transit Custom, especially an H2 model, this real project will help you understand exactly what’s possible and why craftsmanship matters.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Understanding the Challenge: Why an H2 Transit Custom Is Different</strong></h2>



<p class="wp-block-paragraph">Most Transit Customs that come through the workshop are the standard-height version. These vans allow the complete removal of the factory roof skin, which then makes room for a full pop-top shell. But the <strong>H2 body</strong> presents a different set of engineering requirements.</p>



<figure class="wp-block-video"><video height="850" style="aspect-ratio: 478 / 850;" width="478" controls muted src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/Viarge.mp4"></video></figure>



<p class="wp-block-paragraph">The biggest challenge is <strong>maintaining the structural integrity</strong> of the van.</p>



<h3 class="wp-block-heading"><strong>With an H2 Transit Custom:</strong></h3>



<ul class="wp-block-list">
<li>The roof sits higher than usual</li>



<li>More of the upper structure is designed for rigidity</li>



<li>Cutting out the entire roof could weaken the vehicle</li>



<li>A traditional pop-top approach isn’t always safe</li>



<li>Load distribution changes when the roof panel is removed</li>
</ul>



<p class="wp-block-paragraph">So rather than cutting out the entire roof like we normally would, we made a deliberate decision for safety and strength:</p>



<h3 class="wp-block-heading"><strong>We kept the original roof in place.</strong></h3>



<p class="wp-block-paragraph">This allows the van to retain its rigidity, prevents unnecessary body flex, and gives a solid foundation for the sleeping platform in the pop-top.</p>



<p class="wp-block-paragraph">Keeping the roof intact also meant we needed a safe access point to the upper bed area — which is where our fabrication team stepped in.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>In-House Fabrication: A Custom Steel Pop-Top Hatch for Maximum Safety</strong></h2>



<p class="wp-block-paragraph">With the roof staying in place, the next question was:<br><strong>How do we create a safe opening that allows the customer to move between the main cabin and the pop-top sleeping area?</strong></p>



<p class="wp-block-paragraph">The answer was simple but required expertise:<br><strong>A fully fabricated steel pop-top hatch, made right here in our workshop.</strong></p>



<h3 class="wp-block-heading"><strong>Why steel?</strong></h3>



<p class="wp-block-paragraph">Safety comes before everything else. Steel reinforces the cut edges, preventing flexing or cracking over time. It also ensures the surrounding area remains strong enough to support movement, bedding, and general use.</p>



<h3 class="wp-block-heading"><strong>The in-house fabrication process involved:</strong></h3>



<ul class="wp-block-list">
<li>Measuring the exact opening size</li>



<li>Designing a reinforcing frame</li>



<li>Cutting the access section with precision</li>



<li>Welding and securing the steel frame into place</li>



<li>Grinding and smoothing the edges</li>



<li>Treating the metal to prevent corrosion</li>



<li>Preparing the opening for trimming and carpet work</li>
</ul>



<p class="wp-block-paragraph">The result was a hatch that blends seamlessly with the pop-top while giving the structural support an H2 van absolutely needs.</p>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-11 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="3602" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df-1024x768.jpeg" alt="before Custom fabricated steel pop-top hatch inside a Ford Transit Custom H2, designed for maximum safety and strength" class="wp-image-3602" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/df.jpeg 1288w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-1024x768.jpeg" alt="Custom fabricated steel pop-top hatch inside a Ford Transit Custom H2, designed for maximum safety and strength" class="wp-image-3595" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.09.jpeg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Creating a Strong, Comfortable Sleeping Area: Wooden Bed Boards in the Pop-Top</strong></h2>



<p class="wp-block-paragraph">Because the original roof remained, we had the opportunity to build a solid, stable sleeping platform using <strong>fixed wooden bed boards</strong>, which were then fully carpeted in anthracite.</p>



<h3 class="wp-block-heading"><strong>This method provides several key benefits:</strong></h3>



<ul class="wp-block-list">
<li><strong>Maximum strength</strong><br>Perfect for an H2 van where maintaining rigidity is essential.</li>



<li><strong>Comfortable sleeping surface</strong><br>The boards create a solid, reliable base that won’t flex or rattle.</li>



<li><strong>Excellent insulation properties</strong><br>The wooden structure absorbs vibration and helps regulate temperature.</li>



<li><strong>Professional finish</strong><br>Fully carpeted in anthracite, the boards look seamlessly integrated.</li>



<li><strong>Long-term durability</strong><br>Properly fixed and lined, these boards will last for years with no maintenance.</li>
</ul>



<p class="wp-block-paragraph">The final result is a sleeping platform that feels more like a permanent loft than a folding bed. Paired with the pop-top canvas, it creates a brilliant elevated space that the customer can use immediately.</p>



<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-12 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="3597" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.12-768x1024.jpeg" alt=" Anthracite carpet-lined bed boards installed within the pop-top of a Ford Transit Custom H2" class="wp-image-3597" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.12-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.12-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.12-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.12.jpeg 966w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="3596" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.13-768x1024.jpeg" alt="Before Anthracite carpet-lined bed boards installed within the pop-top of a Ford Transit Custom H2" class="wp-image-3596" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.13-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.13-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.13-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.13.jpeg 966w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>
</blockquote>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Supplying and Fitting the Pop-Top Roof</strong></h2>



<p class="wp-block-paragraph">With the internal structure prepared, we moved on to fitting the pop-top roof itself. Even though the H2 height changes the approach, the final effect is still exactly what you’d expect from a high-quality pop-top upgrade.</p>



<h3 class="wp-block-heading"><strong>Our pop-top installation process included:</strong></h3>



<ol class="wp-block-list">
<li>Precise cut-out for the steel hatch</li>



<li>Safe removal of selected roof sections (without compromising strength)</li>



<li>Structural preparation and reinforcement</li>



<li>Sealing the bonding area for waterproof integrity</li>



<li>Installing the pop-top shell</li>



<li>Fitting high-strength hinges and gas struts</li>



<li>Tensioning the canvas and aligning the frame</li>



<li>Finishing trims, carpet lining, and sealing</li>
</ol>



<p class="wp-block-paragraph">The pop-top fits beautifully with the van’s lines, lifts smoothly, and provides excellent ventilation through its windows. Despite the higher roofline, the finished look is clean, factory-like, and aerodynamic.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>LED Lighting – Bringing the Pop-Top and Cabin to Life</strong></h2>



<p class="wp-block-paragraph">Lighting is often underestimated, but it makes a massive difference to the usability and atmosphere of any campervan.</p>



<p class="wp-block-paragraph">We installed <strong>LED lighting in two key locations:</strong></p>



<h3 class="wp-block-heading"><strong>1. Inside the pop-top roof</strong></h3>



<p class="wp-block-paragraph">Perfect for reading, relaxing, or illuminating the upper bed during evening use.</p>



<h3 class="wp-block-heading"><strong>2. In the main roof of the van</strong></h3>



<p class="wp-block-paragraph">This ties the lower living area into the pop-top for a cohesive interior feel.</p>



<h3 class="wp-block-heading"><strong>Benefits of the LED system:</strong></h3>



<ul class="wp-block-list">
<li>Low power consumption</li>



<li>Bright, modern lighting</li>



<li>Perfect for leisure batteries and 12V setups</li>



<li>Long-lasting and cool-running</li>



<li>Stylish, clean finish</li>
</ul>



<p class="wp-block-paragraph">These LEDs are fully ready to be connected to the customer’s future <strong>12V electrics</strong>, allowing them to build out the rest of the van in stages as their time and budget allow.</p>



<figure class="wp-block-video"><video height="850" style="aspect-ratio: 478 / 850;" width="478" controls muted src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Video-2025-12-06-at-21.47.01.mp4"></video></figure>



<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-13 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="659" data-id="3598" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr-1024x659.jpeg" alt="LED lights installed in the pop-top roof of a Ford Transit Custom H2, ready for 12V connection" class="wp-image-3598" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr-1024x659.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr-300x193.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr-768x495.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr-600x386.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/WhatsApp-Image-2025-12-06-at-21.47.07ytr.jpeg 1536w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>
</blockquote>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Flooring Installation – A Fresh Foundation for the Van’s Interior</strong></h2>



<p class="wp-block-paragraph">A new floor can redefine the entire look and feel of a campervan. For this Transit Custom, we installed a clean, durable floor designed to handle daily use, camping, and the wear of rear seating.</p>



<h3 class="wp-block-heading"><strong>Our flooring installation process:</strong></h3>



<ul class="wp-block-list">
<li>Preparing and cleaning the subfloor</li>



<li>Cutting floor sections precisely to the van’s contours</li>



<li>Bonding materials securely</li>



<li>Ensuring a perfectly flat, professional fit</li>



<li>Trimming the edges in line with the wall panels</li>
</ul>



<p class="wp-block-paragraph">The fresh floor gives the van a crisp, modern appearance and sets the stage for future furniture installs.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Rear Seats Installed – Making the Van Practical for Travel</strong></h2>



<p class="wp-block-paragraph">Rear seating is a big part of making a van family-friendly or travel-ready. For this build, we installed rear seats securely into the freshly floored interior.</p>



<h3 class="wp-block-heading"><strong>Installation points included:</strong></h3>



<ul class="wp-block-list">
<li>Selecting the correct seating position</li>



<li>Reinforcing mounting points</li>



<li>Installing brackets and fixings</li>



<li>Ensuring perfect alignment and safety compliance</li>



<li>Testing seat operation and comfort</li>
</ul>



<p class="wp-block-paragraph">The rear seats tie the entire conversion together, making the van comfortable for passengers and perfectly suited for road trips.</p>



<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-14 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="3601" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE-768x1024.jpeg" alt="Rear seating installed in a Ford Transit Custom H2 after pop-top and flooring upgrades" class="wp-image-3601" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/12/SAE.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>
</blockquote>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Customer Handover – A Fantastic Reaction</strong></h2>



<p class="wp-block-paragraph">When the customer arrived to collect their upgraded Transit Custom, their reaction said everything. They were thrilled with how the pop-top looked, how solid the interior felt, and how the LED lighting and bed boards transformed the space.</p>



<p class="wp-block-paragraph">They particularly loved:</p>



<ul class="wp-block-list">
<li>How well the pop-top blends with the van</li>



<li>The strength and quality of the steel hatch</li>



<li>The clean anthracite finish</li>



<li>The new flooring and seating layout</li>



<li>The lighting setup</li>



<li>The overall transformation of the interior</li>
</ul>



<p class="wp-block-paragraph">Nothing beats seeing a customer drive away excited for the next chapter of their campervan journey.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Why Choose a Pop-Top on an H2 Transit Custom?</strong></h2>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-15 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="972" height="291" data-id="3420" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/11/Kinmel-Campers-Logo.png" alt="Campervan Conversion" class="wp-image-3420" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/11/Kinmel-Campers-Logo.png 972w, https://kinmelcampers.co.uk/wp-content/uploads/2025/11/Kinmel-Campers-Logo-300x90.png 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/11/Kinmel-Campers-Logo-768x230.png 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/11/Kinmel-Campers-Logo-600x180.png 600w" sizes="(max-width: 972px) 100vw, 972px" /></figure>
</figure>



<p class="wp-block-paragraph">If you have an H2 model, you might think a pop-top isn’t an option — but this project shows just how achievable it is with the right approach.</p>



<h3 class="wp-block-heading"><strong>Key benefits include:</strong></h3>



<ul class="wp-block-list">
<li>Extra sleeping capacity</li>



<li>More headroom</li>



<li>Better ventilation</li>



<li>A brighter, more open interior</li>



<li>Flexible future upgrade options</li>



<li>Increased resale value</li>



<li>Improved comfort for long trips</li>
</ul>



<p class="wp-block-paragraph">And with structural integrity preserved thanks to keeping the original roof, it’s a highly practical and safe solution.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong>Are You Planning Your Own Transit Custom Build?</strong></h2>



<p class="wp-block-paragraph">Here are some helpful questions:</p>



<ul class="wp-block-list">
<li>Do you need more space for sleeping or standing?</li>



<li>Is your van an H1 or H2 model?</li>



<li>Are you planning a full conversion or staged upgrades?</li>



<li>Would LED lighting, new flooring, or seating improve your layout?</li>
</ul>



<p class="wp-block-paragraph">Whether you’re at the start of your campervan journey or halfway through a build, we’re here to help.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading"><strong><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4de.png" alt="📞" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Ready to Upgrade Your Ford Transit Custom?</strong></h2>



<p class="wp-block-paragraph">We specialise in pop-top roof installations, fabrication, flooring, seating, electrics, full conversions, and bespoke designs.</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4cd.png" alt="📍" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Rhyl, North Wales<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4de.png" alt="📞" class="wp-smiley" style="height: 1em; max-height: 1em;" /> 01745 771 231<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f310.png" alt="🌐" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <a href="https://kinmelcampers.co.uk">https://kinmelcampers.co.uk</a><br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4e7.png" alt="📧" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <a>info@kinmelcampers.co.uk</a></p>



<p class="wp-block-paragraph">Your van deserves the best — and we’re proud to offer workmanship you can trust.</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-pop-top-roof/">Ford Transit Custom H2 Pop-Top Installation and Interior Upgrade</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
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		<title>MOT Welding Repairs on a Rotten Ford Transit Campervan &#124; Kinmel Campers North Wales</title>
		<link>https://kinmelcampers.co.uk/transit-campervan-welding-repair-north-wales/</link>
					<comments>https://kinmelcampers.co.uk/transit-campervan-welding-repair-north-wales/#respond</comments>
		
		<dc:creator><![CDATA[Kinmel Campers]]></dc:creator>
		<pubDate>Sun, 29 Jun 2025 09:01:27 +0000</pubDate>
				<category><![CDATA[Campervan Restoration]]></category>
		<category><![CDATA[Campervan Welding]]></category>
		<category><![CDATA[Ford]]></category>
		<category><![CDATA[Free Inspection]]></category>
		<guid isPermaLink="false">https://kinmelcampers.co.uk/?p=1850</guid>

					<description><![CDATA[<p>Transit Campervan Welding. At Kinmel Campers, we&#8217;re known across North Wales for our professional campervan welding services. One recent project showcased exactly why so many campervan owners trust us when the rust gets real. This job involved a severely rotten Ford Transit campervan that arrived at our workshop in desperate need of structural repairs to [&#8230;]</p>
<p>The post <a href="https://kinmelcampers.co.uk/transit-campervan-welding-repair-north-wales/">MOT Welding Repairs on a Rotten Ford Transit Campervan | Kinmel Campers North Wales</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p class="wp-block-paragraph">Transit Campervan Welding. At Kinmel Campers, we&#8217;re known across North Wales for our professional <strong>campervan welding services</strong>. One recent project showcased exactly why so many campervan owners trust us when the rust gets real. This job involved a severely rotten <strong>Ford Transit campervan</strong> that arrived at our workshop in desperate need of structural repairs to pass its MOT Failure.</p>



<h2 class="wp-block-heading">The Problem: Rotten Sills &amp; Structural Rust on a Transit Campervan</h2>



<p class="wp-block-paragraph">The Ford Transit is a popular base for campervan conversions, but older models are notorious for rust — especially around the sills, arches, and floor pan. This particular 1996 Transit had already undergone a basic conversion and was fitted out inside, but the structural rust underneath had been left to fester. On inspection, we found severe rot throughout the transit.</p>



<p class="wp-block-paragraph">This wasn’t just surface rust. This van had holes, flakes, and very soft edges – making it unsafe to drive and would not pass its MOT.</p>



<h2 class="wp-block-heading">Step 1: Free Campervan Inspection and Quotation</h2>



<p class="wp-block-paragraph">We started the process with our <strong>Free Campervan Inspection Service</strong>, where we:</p>



<ul class="wp-block-list">
<li>Lifted the van and inspected all welding points</li>



<li>Documented all corrosion areas with photographs</li>



<li>Gave a full breakdown of welding needs</li>



<li>Quoted the work clearly with no hidden costs</li>
</ul>



<p class="wp-block-paragraph">This is part of our standard process. We believe in full transparency, and it&#8217;s why we’ve built such a strong reputation for <strong>campervan repairs in North Wales</strong>.</p>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-16 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1935" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-1024x768.jpg" alt="Rotten Transit Campervan" class="wp-image-1935" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0047.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1947" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059-768x1024.jpg" alt="" class="wp-image-1947" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0059.jpg 1200w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1944" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056-768x1024.jpg" alt="Transit Campervan Welding" class="wp-image-1944" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0056.jpg 1200w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1984" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096-768x1024.jpg" alt="" class="wp-image-1984" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0096.jpg 1530w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1986" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-1024x768.jpg" alt="" class="wp-image-1986" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0098.jpg 2040w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1985" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-1024x768.jpg" alt="" class="wp-image-1985" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0097.jpg 2040w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1983" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-1024x768.jpg" alt="" class="wp-image-1983" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0095.jpg 2040w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<h2 class="wp-block-heading">Step 2: Cutting Out the Rot</h2>



<p class="wp-block-paragraph">Before any new steel could be added, the Transit had to be stripped back. We:</p>



<ul class="wp-block-list">
<li>Cut out all rotten sections of sill and floor</li>



<li>Cleaned surrounding areas to bright metal</li>



<li>Treated remaining areas with rust neutraliser</li>
</ul>



<p class="wp-block-paragraph">This left a clean, solid surface ready for professional <strong>campervan welding work</strong>.</p>



<figure class="wp-block-video"><video height="850" style="aspect-ratio: 478 / 850;" width="478" controls src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/VID-20250628-WA0004.mp4"></video></figure>



<h2 class="wp-block-heading">Step 3: Rebuilding With New Steel</h2>



<p class="wp-block-paragraph">Once prepped, we fabricated custom steel panels to replace the corroded areas.</p>



<p class="wp-block-paragraph">Every weld was seam-stitched, ground smooth,and painted with underbody sealant to ensure longevity.</p>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-17 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1934" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046-768x1024.jpg" alt="" class="wp-image-1934" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046-768x1024.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046-225x300.jpg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046-1152x1536.jpg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046-600x800.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0046.jpg 1200w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1932" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-1024x768.jpg" alt="" class="wp-image-1932" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0044.jpg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1931" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-1024x768.jpg" alt="" class="wp-image-1931" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0043.jpg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1930" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-1024x768.jpg" alt="Underseal Transit" class="wp-image-1930" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0042.jpg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1929" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-1024x768.jpg" alt="" class="wp-image-1929" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0041.jpg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1928" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-1024x768.jpg" alt="transit welding undersealed" class="wp-image-1928" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-1024x768.jpg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-300x225.jpg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-768x576.jpg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-1536x1152.jpg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040-600x450.jpg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/06/IMG-20250628-WA0040.jpg 1600w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<h2 class="wp-block-heading">Step 4: Finishing Touches and Safety</h2>



<p class="wp-block-paragraph">To finish, we:</p>



<ul class="wp-block-list">
<li>Reinstalled the step trims and undertrays</li>



<li>Applied <strong>cavity wax</strong> inside the new sills</li>



<li>Gave the vehicle a post-weld safety inspection</li>



<li>Supplied photos for the customer’s records</li>
</ul>



<p class="wp-block-paragraph">The Transit was now structurally sound and ready for years more use. Not only that, but it looked the part again underneath – a huge transformation from the corroded shell that first rolled in.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Why Choose Kinmel Campers for Welding Work in North Wales?</h2>



<p class="wp-block-paragraph">We offer <strong>professional campervan welding services</strong> to clients across Rhyl, Prestatyn, Conwy, Llandudno, Bangor, and beyond. Here’s what sets us apart:</p>



<ul class="wp-block-list">
<li>Over 30 years experience</li>



<li>Full MOT-compliant structural welding</li>



<li>No-nonsense quotes &amp; honest advice</li>



<li>Quality materials &amp; long-lasting finishes</li>



<li>Free campervan inspections – no pressure</li>
</ul>



<p class="wp-block-paragraph">We’re campervan owners ourselves, and we care about your van like it’s our own.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h2 class="wp-block-heading">Book Your Free Welding Inspection Today</h2>



<p class="wp-block-paragraph">If you own a Transit, Vivaro, VW, or Japanese import with signs of rust, don’t wait until it’s too late. <strong>Book a free inspection today</strong> at our Kinmel Bay workshop:</p>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f449.png" alt="👉" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <a href="https://kinmelcampers.co.uk/free-campervan-inspection/">Free Campervan Inspection</a><br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f449.png" alt="👉" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <a href="https://kinmelcampers.co.uk/campervan-welding-services/">Welding Services</a></p>



<p class="wp-block-paragraph">Or call us on <strong>01745 771 231</strong> to speak to a real technician.</p>



<p class="wp-block-paragraph">We specialise in making old campers strong, safe, and adventure-ready once again.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Related Services</h3>



<ul class="wp-block-list">
<li><a href="https://kinmelcampers.co.uk/campervan-mechanical-services/">Campervan Mechanical Repairs</a></li>



<li><a href="https://kinmelcampers.co.uk/campervan-bodywork-services/">Bodywork &amp; Paintwork Services</a></li>



<li><a href="https://kinmelcampers.co.uk/full-campervan-conversion/">Campervan Conversions</a></li>



<li><a href="https://kinmelcampers.co.uk/pop-top-roof-conversions/">Pop Top Roof Installation</a></li>
</ul>



<p class="wp-block-paragraph"></p>
<p>The post <a href="https://kinmelcampers.co.uk/transit-campervan-welding-repair-north-wales/">MOT Welding Repairs on a Rotten Ford Transit Campervan | Kinmel Campers North Wales</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></content:encoded>
					
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		<enclosure url="https://kinmelcampers.co.uk/wp-content/uploads/2025/06/VID-20250628-WA0004.mp4" length="5679201" type="video/mp4" />

			</item>
		<item>
		<title>Surface Rust Removal &#038; Respray on a Ford Transit Custom</title>
		<link>https://kinmelcampers.co.uk/ford-transit-custom-surface-rust-removal-respray/</link>
					<comments>https://kinmelcampers.co.uk/ford-transit-custom-surface-rust-removal-respray/#respond</comments>
		
		<dc:creator><![CDATA[Kinmel Campers]]></dc:creator>
		<pubDate>Fri, 23 May 2025 21:12:02 +0000</pubDate>
				<category><![CDATA[Campervan Blog]]></category>
		<category><![CDATA[Campervan Bodywork]]></category>
		<category><![CDATA[Campervan Welding]]></category>
		<category><![CDATA[Ford]]></category>
		<category><![CDATA[Latest Work]]></category>
		<category><![CDATA[Campervan North Wales]]></category>
		<category><![CDATA[Campervan Respray]]></category>
		<category><![CDATA[Ford Transit]]></category>
		<category><![CDATA[Kinmel Campers]]></category>
		<category><![CDATA[Rust Removal]]></category>
		<category><![CDATA[Welding]]></category>
		<guid isPermaLink="false">https://kinmelcampers.co.uk/?p=1410</guid>

					<description><![CDATA[<p>At Kinmel Campers, we specialise in Ford Transit Custom rust removal and respray, helping owners across North Wales keep their vans in top condition. Whether you&#8217;re using your Transit Custom as a workhorse or a campervan, protecting its bodywork from rust is essential. This recent job involved a Transit Custom with surface corrosion on the [&#8230;]</p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-surface-rust-removal-respray/">Surface Rust Removal &amp; Respray on a Ford Transit Custom</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p class="wp-block-paragraph">At <strong>Kinmel Campers</strong>, we specialise in <strong>Ford Transit Custom rust removal and respray</strong>, helping owners across North Wales keep their vans in top condition. Whether you&#8217;re using your Transit Custom as a workhorse or a campervan, protecting its bodywork from rust is essential.</p>



<p class="wp-block-paragraph">This recent job involved a Transit Custom with surface corrosion on the lower side panels. We carried out a full rust removal, rust treatment, and professional respray – restoring the van to showroom quality.</p>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-18 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1425" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1425" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a1099bec-4941-4f86-a641-77888105f44e.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Why Rust Removal is So Important for Ford Transit Custom Vans</h3>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-19 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1412" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-1024x768.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1412" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/afb341de-43dd-4928-aaab-d617a7b79ecf.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1415" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1415" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/578b98cd-1523-4c4b-be41-c242fa4848ea.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1413" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-1024x768.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1413" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/a28c7f77-1f0b-4cd7-9868-96da83a58d32.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<p class="wp-block-paragraph">Rust isn’t just an eyesore – it spreads. The Transit Custom is a brilliant van, but like most vehicles, it&#8217;s vulnerable to corrosion if the paint is chipped or the metal is exposed to moisture and salt.</p>



<p class="wp-block-paragraph">Left untreated, rust can:</p>



<ul class="wp-block-list">
<li>Eat through panels and seams</li>



<li>Fail an MOT</li>



<li>Reduce resale value</li>



<li>Spread to structural areas</li>
</ul>



<p class="wp-block-paragraph">That’s why we offer a specialist <strong>Ford Transit Rust removal and Respray</strong> that goes beyond surface fixes to stop corrosion at the source.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Our Rust Removal &amp; Respray Process – Step-by-Step</h3>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-20 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1420" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1420" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/11d92b5a-dfee-461a-bd49-260fa60c5bb1.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1419" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1419" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/38fd3fd0-3478-47fd-be4c-2241d4ba1b8c.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1427" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1427" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/dad28436-e7ff-4774-9b7c-d752676cee66.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">We don’t cut corners. Every rust repair we carry out follows a structured process to ensure quality and long-lasting results.</p>



<h4 class="wp-block-heading">1. Full Inspection</h4>



<p class="wp-block-paragraph">We start with a thorough visual and physical inspection. On this Transit Custom, we checked for rust behind trims, near the arches, and around the sills and seams.</p>



<h4 class="wp-block-heading">2. Grinding and Rust Removal</h4>



<p class="wp-block-paragraph">The rusted sections were mechanically ground down well past the affected area to ensure all corrosion was removed. This gives us a clean base to work from.</p>



<h4 class="wp-block-heading">3. Rust Treatment</h4>



<p class="wp-block-paragraph">Next, we applied a <strong>professional-grade rust inhibitor</strong> to the bare metal. This chemically neutralises any trace amounts of corrosion and prevents it from coming back.</p>



<h4 class="wp-block-heading">4. Surface Prep</h4>



<p class="wp-block-paragraph">We filled and smoothed the area, then applied a primer to ensure perfect paint adhesion. Masking was used to protect the surrounding panels.</p>



<h4 class="wp-block-heading">5. Colour-Matched Respray</h4>



<p class="wp-block-paragraph">The van was then resprayed using high-quality, <strong>factory-matched automotive paint</strong>. We finished with a protective clear coat to shield the repair from UV and weather damage.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">The Results – A Van That Looks Brand New</h3>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-21 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1426" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1426" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/e3b93172-e2aa-4df5-b99b-980c1ae1c9d9.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="768" data-id="1431" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-1024x768.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1431" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-1024x768.jpeg 1024w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-300x225.jpeg 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-768x576.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-1536x1152.jpeg 1536w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1-600x450.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/7ee386a9-e199-4cc9-b3d6-fd6aa94ea0f6-1.jpeg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>
</figure>



<p class="wp-block-paragraph">The result was stunning. The rust was completely removed, the panels were smooth, and the paint blended perfectly with the original finish. The customer couldn’t believe the transformation.</p>



<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
<p class="wp-block-paragraph">“Absolutely brilliant work. The rust has gone, and the van looks brand new. Highly recommend Kinmel Campers!”</p>
</blockquote>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Why Choose Kinmel Campers?</h3>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-22 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="972" height="291" data-id="1140" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/Kinmel-Campers-Logo.png" alt="" class="wp-image-1140" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/Kinmel-Campers-Logo.png 972w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/Kinmel-Campers-Logo-300x90.png 300w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/Kinmel-Campers-Logo-768x230.png 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/Kinmel-Campers-Logo-600x180.png 600w" sizes="(max-width: 972px) 100vw, 972px" /></figure>
</figure>



<p class="wp-block-paragraph">We’re not just any garage — we’re campervan and van conversion specialists with over <strong>30 years of combined experience</strong> in welding, bodywork, and mechanical repairs.</p>



<p class="wp-block-paragraph">What sets us apart:</p>



<ul class="wp-block-list">
<li><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2705.png" alt="✅" class="wp-smiley" style="height: 1em; max-height: 1em;" /> All rust repair work carried out in-house</li>



<li><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2705.png" alt="✅" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Genuine attention to detail</li>



<li><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2705.png" alt="✅" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Honest advice with no pressure</li>



<li><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/2705.png" alt="✅" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Trusted by tradespeople and campervan owners alike</li>
</ul>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">More Than Just Rust Repairs</h3>



<figure class="wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-23 is-layout-flex wp-block-gallery-is-layout-flex">
<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="768" height="1024" data-id="1424" src="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db-768x1024.jpeg" alt="Ford Transit Rust removal and Respray" class="wp-image-1424" srcset="https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db-768x1024.jpeg 768w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db-225x300.jpeg 225w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db-1152x1536.jpeg 1152w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db-600x800.jpeg 600w, https://kinmelcampers.co.uk/wp-content/uploads/2025/05/612dd20d-3964-47e3-9ee6-fae2656181db.jpeg 1536w" sizes="(max-width: 768px) 100vw, 768px" /></figure>
</figure>



<p class="wp-block-paragraph">If you’re restoring a van or preparing it for a camper conversion, Kinmel Campers can help. We provide a full range of services, including:</p>



<ul class="wp-block-list">
<li><strong>Welding &amp; Fabrication</strong>: From sill repairs to full structural welding.</li>



<li><strong>Campervan Conversions</strong>: Professionally designed interiors with electrics, insulation, and furniture.</li>



<li><strong>Diesel Heater Installation</strong>: Stay warm year-round with efficient heating.</li>



<li><strong>Mechanical &amp; MOT Prep</strong>: Keep your van road-legal and reliable.</li>
</ul>



<p class="wp-block-paragraph">Everything we do is designed to be practical, durable, and affordable – tailored to real van owners&#8217; needs.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Common Rust Areas on the Transit Custom</h3>



<p class="wp-block-paragraph">The Ford Transit Custom is known for developing rust in key spots, especially in the UK climate. We often treat:</p>



<ul class="wp-block-list">
<li>Lower door panels</li>



<li>Sills and wheel arches</li>



<li>Rear doors</li>



<li>Underbody seams</li>



<li>Behind mud flaps and plastic trim</li>
</ul>



<p class="wp-block-paragraph">If you notice bubbling paint, blistering, or even flaking underneath — get it checked sooner rather than later.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">How to Prevent Rust After Respray</h3>



<p class="wp-block-paragraph">After your rust repair and respray, there are a few things you can do to keep your van protected:</p>



<ul class="wp-block-list">
<li><strong>Wash regularly</strong> – especially during winter</li>



<li><strong>Apply wax or sealant</strong> every 3–6 months</li>



<li><strong>Touch up paint chips</strong> as soon as possible</li>



<li><strong>Use underseal or rustproofing sprays</strong> on the underside annually</li>
</ul>



<p class="wp-block-paragraph">We offer optional underbody treatments too – just ask during your inspection.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<h3 class="wp-block-heading">Book Your Ford Transit Custom Rust Repair</h3>



<p class="wp-block-paragraph">If your Transit Custom has signs of rust, don’t wait for it to spread. Our friendly team is here to help you restore your van properly and affordably Ford . We’re based in Rhyl and welcome customers from across North Wales, Cheshire, Wirral and beyond.</p>



<hr class="wp-block-separator has-alpha-channel-opacity"/>



<p class="wp-block-paragraph"><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4cd.png" alt="📍" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <strong>Kinmel Campers – North Wales’ Trusted Van Specialists</strong><br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f6e0.png" alt="🛠" class="wp-smiley" style="height: 1em; max-height: 1em;" /> Unit 1, Tir Llwyd Enterprise Park, Kinmel Bay, Rhyl, LL18 5JZ<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4de.png" alt="📞" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <strong>Phone</strong>: 07376 065464<br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4e7.png" alt="📧" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <strong>Email</strong>: <a>kinmelcampers@gmail.com</a><br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f310.png" alt="🌐" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <strong>Website</strong>: <a class="" href="https://kinmelcampers.co.uk">https://kinmelcampers.co.uk</a><br><img src="https://s.w.org/images/core/emoji/17.0.2/72x72/1f4c5.png" alt="📅" class="wp-smiley" style="height: 1em; max-height: 1em;" /> <a href="https://kinmelcampers.co.uk/free-campervan-inspection/">Book a free rust inspection here</a></p>



<p class="wp-block-paragraph"></p>
<p>The post <a href="https://kinmelcampers.co.uk/ford-transit-custom-surface-rust-removal-respray/">Surface Rust Removal &amp; Respray on a Ford Transit Custom</a> appeared first on <a href="https://kinmelcampers.co.uk">Kinmel Campers</a>.</p>
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